Spray Techniques
10
309863A
Spray Techniques
Recommended Nozzle Selection Chart
1
Control air volume with gun air valve.
2
For more material volume try a larger nozzle.
Adjusting the System
Sufficient fluid output (volume and pressure) and good
atomization is a balance of atomozing air, material
thickness/material flow and nozzle selection. Achieving
the correct balance for your application requires
experimentation to achieve desired results. Keep in
mind these important points when adjusting gun:
•
Start sprayer with gun air flow valve completely
open. If needed, slowly close gun air flow until you
get a good spray pattern. Use minimum amount of
air at spray gun to achieve proper spray pattern and
to minimize bounce back.
+ Test spray pattern on cardboard. Hold gun 18 to
24 in. (45.7 to 60.9 cm) from surface. Use this
spraying distance for most applications.
•
Select proper nozzle for your application. See
Nozzle Selection Chart. Remember, the larger the
nozzle, the heavier the pattern.
•
Air and material flow adjustments are made at the
gun on all units.
+ Opening air valve increases air flow through gun,
which decreases texture material flow through
pump.
+ Closing air valve decreases air flow through gun,
which increases texture material flow through pump.
To Get Less Material
Try one or a combination of these methods:
•
Open air valve.
•
Turn gun flow adjustment nut to decrease flow,
counter-clockwise.
•
Use smaller nozzle.
To Get More Material
Try any one or a combination of these methods:
•
Close air valve.
•
Turn gun flow adjustment nut to increase flow,
clockwise.
•
Use thinner material mixture.
•
Use a larger nozzle.
Preventing Material Surge at Gun Trigger
Pressure will build up in the system when you stop
triggering the gun. To prevent material surge at initial
gun triggering:
•
Point gun away from surface you are spraying when
you first pull trigger.
•
When you first start to spray, hold the gun away from
the surface and gradually work your way closer to it.
•
Keep gun moving.
•
After you begin spraying, trigger the gun as little as
possible.
For Continuous Spraying
Use trigger lock to hold trigger open and reduce fatigue.
Check Material Consistency Periodically
Check and thin material as needed to maintain proper
consistency. The material may thicken as it sits and slow
down production. Agitate periodically.
Application
Nozzle Size
2
Air Volume
1
Simulated
Acoustic
6 mm, white
(fine to medium)
8 mm, gray
(coarse)
medium to high
Orange peel
6 mm, white
medium to high
Spatter coat
6 mm, white
8 mm, gray
low to medium
Knockdown
8 mm, gray
12 mm, black
low
