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Table of Contents

3A2781B

Table of Contents

Part Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Component Identification . . . . . . . . . . . . . . . . . . . . 6

(Pump Assembly) . . . . . . . . . . . . . . . . . . . . . . . . 6

Component Identification . . . . . . . . . . . . . . . . . . . . 7

Reservoir - Oil or Grease . . . . . . . . . . . . . . . . . . 7

Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 7

Motor and Drive Options . . . . . . . . . . . . . . . . . . . 7

Installation Instructions . . . . . . . . . . . . . . . . . . . . . 8

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Pressure Relief Valves . . . . . . . . . . . . . . . . . . . . 8

Choose an Installation Location . . . . . . . . . . . . . 8

Pump Package Installation Procedure . . . . . . . . 8

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Fill the Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . 9

Fill the System . . . . . . . . . . . . . . . . . . . . . . . . . 11

Bleed the Manifold . . . . . . . . . . . . . . . . . . . . . . 11

Clutch Drive Adjustment . . . . . . . . . . . . . . . . . . 11

Standard Pump Adjustment . . . . . . . . . . . . . . . 12

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Pressure Relief Procedure . . . . . . . . . . . . . . . . 13

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Maintenance and Repair . . . . . . . . . . . . . . . . . . . . 16

Pumps: Oil and Grease Models . . . . . . . . . . . . 16

Grease Reservoir Models . . . . . . . . . . . . . . . . . 17

Low-Level Switch Assemblies . . . . . . . . . . . . . . 18

Oil Reservoir Models . . . . . . . . . . . . . . . . . . . . . 19

Post Maintenance . . . . . . . . . . . . . . . . . . . . . . . 23

Clutch Drive Maintenance . . . . . . . . . . . . . . . . . 23

Recommended Lubricants for Enclosed

Gear Reducers . . . . . . . . . . . . . . . . . . . . . . 23

Alternative AGMA Lubricants . . . . . . . . . . . . . . 23

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Grease Reservoir Models:

562896, 562897, 562898, 562899 . . . . . . . 24

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Oil Reservoir Models:

562892, 562893, 562894, 562895 . . . . . . . 25

Overhead Supply Adapter Assembly 562908 . . 26

Pump Body Assembly: 563380 . . . . . . . . . . . . . 27

Clutch Drive Assembly: 563383 . . . . . . . . . . . . 28

Lube Master Pump Package . . . . . . . . . . . . . . . 29

Lube Master Pump Package with Gear

Reducer and Motor (Up to 20 lbs):
Floor Mounting . . . . . . . . . . . . . . . . . . . . . . 30

Lube Master Pump Package with

Gear Reducer and Motor (Up to 20 lbs):
Wall Mounting . . . . . . . . . . . . . . . . . . . . . . . 31

Oil Reservoir Model with 15 Amp Low-Level

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Oil Reservoir Model with 10 Watt Low-Level

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Grease Reservoir Model Low-Level Switch

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Reservoirs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Clutch Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Lube Master (Up to 20lbs): Wall Mounting . . . . 38

Lube Master (Up to 20lbs): Floor Mounting . . . . 39

Lube Master (Up to 20lbs) . . . . . . . . . . . . . . . . . 40

Technical Specifications . . . . . . . . . . . . . . . . . . . . 41

California Proposition 65 . . . . . . . . . . . . . . . . . . 42

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 44

Содержание Lube Master

Страница 1: ...ant supply of lubrication to pump components For professional use only Maximum Working Pressure 5000 psi 340 bar 34 0 MPa See page 3 for part number information Important Safety Instructions Read all...

Страница 2: ...nce 23 Recommended Lubricants for Enclosed Gear Reducers 23 Alternative AGMA Lubricants 23 Parts 24 Grease Reservoir Models 562896 562897 562898 562899 24 Parts 25 Oil Reservoir Models 562892 562893 5...

Страница 3: ...Options Option D Low Level Switch Options Part Key L M A B C D Part Example L M 1 3 2 1 Code Reservoir Size pints liters Oil or Grease Plastic or Metal 1 12 5 68 Oil Plastic 2 20 9 46 Oil Plastic 3 1...

Страница 4: ...Do not point dispensing device at anyone or at any part of the body Do not put your hand over the fluid outlet Do not stop or deflect leaks with your hand body glove or rag Follow the Pressure Relief...

Страница 5: ...or the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts a...

Страница 6: ...ain Plug Oil Models one on each side of base Grease Models one on the opposite side of the base from the fill stud 13 F Pump Outlet 11 Reservoir Oil or Grease 12 Fill Cap Grease Only 13 Fill Stud Grea...

Страница 7: ...with the reservoir 11 in a vertical position to ensure proper operation Always use lock washers with mounting bolts and make certain that the bolts are properly torqued Motor and Drive Options Gear R...

Страница 8: ...and lubricant when securing the pump package to the mount ing surface Pump Package Installation Procedure 1 Secure the pump package with user supplied attaching hardware to the installation location...

Страница 9: ...stly parts replacement Temperature Effects Flow characteristics of the lubricant may change due to drastic temperature changes Choose a lubricant that flows properly at all temperatures expected in th...

Страница 10: ...tighten the plug E and continue to fill the reservoir until follower is at the vent hole in reservoir tube any remaining air and small amount of grease will exit drain 6 When filling is complete turn...

Страница 11: ...mbly then cycle the hand pump until the system is filled Clutch Drive Adjustment if equipped The clutch lever throw is adjustable between 12 and 60 degrees Table 1 page 12 provides the minimum maxi mu...

Страница 12: ...page 11 IMPULSES HOUR PUMP STROKE PER HOUR RATIO Pump strokes per hour x 0 010 Minimum Pump Output per Hour Pump strokes per hour x 0 050 Maximum Pump Output per Hour Degrees of Throw Effective Ratio...

Страница 13: ...is operating periodically check the following components The pump is cycling according to schedule Visually check the unit for leaks and loose fittings Make sure that the hoses are not kinked or rubbi...

Страница 14: ...y Broken pump drive shaft Replace defective parts using Pump Drive Repair Kit Piston is not engaged in sleeve Replace defective parts using Output Manifold Kit No lubrication is dispensed from pump an...

Страница 15: ...x nuts 1 Torque to 5 ft lbs 6 78 N m Damaged or worn gasket 8 Replace gasket 8 Cracks or nicks in reservoir tube 11 or reservoir is dented or out of round Replace reservoir tube 11 Restricted movement...

Страница 16: ...complete 5 Remove the reservoir 6 Remove pump body assembly from the mounting a Remove all guards and mechanical linkages or connections at the pump drive shaft 104 b Remove all attaching hardware sec...

Страница 17: ...ge 3 Properly dispose of emptied grease adhering to all applicable safety regulations and municipality codes 4 Remove the fill stud 13 if necessary FIG 11 5 Remove hex nuts 1 and lock washers 5 from t...

Страница 18: ...h assembly fails to perform as required check that the electrical connections are secure check for any physical obstructions that prevent the switch from operating If an obstruction is found dis assem...

Страница 19: ...he tie rods 3 from the reservoir cover 9 5 Remove the reservoir cover 9 from the reservoir 11 6 Remove the fill screen 30 from the fill cap 31 and clean the screen 7 Remove the reservoir 11 from the p...

Страница 20: ...Reassembly The following procedure is used for installing a new assembly in a reservoir If the assembly was removed for repairs Steps 1 and 2 do not apply 1 Remove the cover 9 from the reservoir 11 2...

Страница 21: ...not twist the wires too much 6 Unscrew the coupler 304m from the coupling 304n 7 Unscrew the coupling 304n from the switch 304p 8 Unscrew the adapter 304k from the reservoir cover 9 Reassembly The fo...

Страница 22: ...Properly dispose of emptied oil adhering to all applicable safety regulations and municipality codes 2 Remove the three nuts 201 and lock washers 204 from screws 203 3 Remove the screws from the rese...

Страница 23: ...sure long service life the reducer should be periodi cally drained preferably while warm and refilled to the proper level with a recommended gear oil Under normal environmental conditions oil changes...

Страница 24: ...WASHER spacer models 562898 562899 only 1 19 CABLE indicator 1 22 SCREW drive models 562898 562899 only 1 23 CAP protective Moduflo models 562898 562899 only 1 24 CLIP indicator 12lb 20 lb models 562...

Страница 25: ...reservoir 1 31 557799 SCREEN filter 1 32 563380 PUMP assembly 1 Included in one of the following kits 562902 KIT reservoir replacement 12 lb plastic model 562892 only 562903 KIT reservoir replacement...

Страница 26: ...Ref Part No Description Qty 201 NUT 5 16 18 hex 3 202 PLUG stl 1 2 pipe hex soc not shown 1 203 SCREW hex hd cap 5 16 3 204 WASHER lock 3 205 557333 GASKET 6 12 20 lb reservoir 1 206 557334 GASKET lo...

Страница 27: ...D x 1 37 OD not shown 1 103 PLATE end 1 104 SHAFT assembly 1 105 CAM 1 106 560773 YOKE 1 107 SPACER 0 75 ID x 0 344 long 1 108 SPACER 0 75 ID x 0 969 long 1 109 SCREW SHCS 5 16 18 x 0 50 4 110 SCREW S...

Страница 28: ...Parts 28 3A2781B Clutch Drive Assembly 563383...

Страница 29: ...07 563386 BASE wall mtg 10 1 563387 BASE wall mtg 60 1 563388 BASE floor mtg 10 1 563389 BASE floor mtg 60 1 307a WASHER lock 3 8 4 307b WASHER lock 4 307c SCREW cap hex hd models 563386 563387 4 SCRE...

Страница 30: ...ube Master Pump Package with Gear Reducer and Motor Up to 20 lbs Floor Mounting 563388 Base Floor Mounting 10 1 563389 Base Floor Mounting 60 1 305 307d 307a 307w 307t 307g 307h 307r 307a 307d 307b 30...

Страница 31: ...31 Lube Master Pump Package with Gear Reducer and Motor Up to 20 lbs Wall Mounting 563386 Base Wall Mounting 10 1 563387 Base Wall Mounting 60 1 303 307c 307y 307r 307g 307h 307t 307m 307v 307a 307z 3...

Страница 32: ...t 1 304d SWITCH limit spdt 1 304e GUIDE assy float rod 1 304f ARM ll float 1 ti27678 304d 304a 304c 304b 304e 304h 304f 304g 304g PIN roll 093 dia 7 8 lg 1 304h FLOAT spherical 1 WASHER lock int not s...

Страница 33: ...ssembly 304u 304t 304v 304s 304r Ref Part No Description Qty 304 563322 SWITCH low level grease reser voir 304r SCREW 1 4 20 x 3 8 hex hd washer 3 304s RETAINER cup spr 1 304t BRACKET sw low lever pai...

Страница 34: ...Dimensions 34 3A2781B Dimensions Reservoirs Reservoir Size A Dimension Inches MM 12 Pint Oil 19 56 496 9 12 Lb Grease 20 Pint Oil 26 56 674 7 20 Lb Grease Overhead Supply 7 66 194 5...

Страница 35: ...Dimensions 3A2781B 35 Reservoirs Reservoir Size A Dimension Inches MM 12 Pint Oil 19 56 496 9 12 Lb Grease 20 Pint Oil 26 56 674 7 20 Lb Grease...

Страница 36: ...Dimensions 36 3A2781B Clutch Drive Reservoir Size A Dimension Inches MM 12 Pint Oil 19 56 496 9 12 Lb Grease 20 Pint Oil 26 56 674 7 20 Lb Grease...

Страница 37: ...Dimensions 3A2781B 37 Clutch Drive...

Страница 38: ...Dimensions 38 3A2781B Lube Master Up to 20lbs Wall Mounting Inches mm...

Страница 39: ...Dimensions 3A2781B 39 Lube Master Up to 20lbs Floor Mounting Inches mm...

Страница 40: ...Dimensions 40 3A2781B Lube Master Up to 20lbs Inches mm 2 03 51 59 11 03 280 19...

Страница 41: ...41 28 cm3 per min Clutch Drive Pump Cycle Rate 5 150 impulses per min Degrees of Throw 12 to 60 Output Range 0 100 75 in 3 per hr 1 639 1 229 25 cm3 per hr Lubricants Oil or Grease Reservoirs Material...

Страница 42: ...49 A 230 V 24 5 A 230 460 V 1 2 hp three phase 60 Hz 1140 RPM T E Full load run ning current 230 V 2 4 A 460 V 1 2 A Inrush at 230 V 12 2 A 460 V 6 1 A Sound pressure level measured at 0 5 m from uni...

Страница 43: ...Notes 3A2781B 43 Notes...

Страница 44: ...n material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRA...

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