3
309404
General Repair Information
WARNING
MOVING PARTS HAZARD
To reduce risk of serious injury, do not
touch moving parts with fingers or tools
while testing repair. Shut off Line Driver
when repairing. Install all covers, gas-
kets, screws and washers before operat-
ing Line Driver.
CAUTION
To reduce risk of electrical malfunction:
D
Use needle nose pliers to disconnect wires. Never
pull on wire, pull on connector.
D
Mate wire connectors properly. Center flat blade of
insulated male connector in female connector.
D
Route wires carefully to avoid interference with
other connections of pressure control. Do not pinch
wires between cover and control box.
1.
Keep all screws, nuts, washers, gaskets, and
electrical fittings removed during repair proce-
dures. These parts are not normally provided with
replacement assemblies.
2.
Test repair after problem is corrected.
3.
If Line Driver does not operate properly, review
repair procedure to verify procedure was done
correctly. If necessary, see Troubleshooting Guide,
page 4, for other possible solutions.
WARNING
HOT SURFACES HAZARD
EXPLOSION HAZARD
Hydraulic reservoir and engine may be
very hot during operation and could burn
skin if touched.
Flammable materials spilled on hot
engine could cause fire or explosion.
Maintenance
CAUTION
For detailed engine maintenance and specifications,
refer to separate Honda Engines Owner’s Manual,
supplied.
DAILY:
Check engine oil level and fill as necessary.
DAILY:
Check hydraulic oil level and fill as neces-
sary.
DAILY:
Check and fill the gas tank.
AFTER THE FIRST 20 HOURS OF OPERATION:
Drain engine oil and refill with clean oil. Reference
Honda Engines Owner’s Manual for correct oil viscos-
ity.
WEEKLY:
Remove engine air filter cover and clean
element. Replace element, if necessary. If operating in
an unusually dusty environment: check filter daily and
replace, if necessary.
Replacement elements can be purchased from your
local HONDA dealer.
AFTER EACH 100 HOURS OF OPERATION:
Change engine oil. Reference Honda Engines Owner’s
Manual for correct oil viscosity.
YEARLY OR 500 HOURS:
Replace hydraulic oil and filter element. Use Mobil 1
(15W–50) synthetic oil and Graco filter 245342.
Hydraulic Oil Replacement Procedure:
1.
Remove filter and allow oil reservoir to drain from
filter base.
2.
Install new filter and fill oil reservoir to top of baffle
with Mobil 1 (15W–50) synthetic oil.
3.
Manual 309402. Open drive wheel release. Start
engine and run at low rpm for 3 minutes.
4.
Close drive wheel release. Check oil level and top
off to top of baffle.
SPARK PLUG:
Use only BPR6ES (NGK) or
W20EPR–U (NIPPONDENSO) plug. Gap plug to
0.028 to 0.031 in. (0.7 to 0.8 mm). Use spark plug
wrench when installing and removing plug.
