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Instructions 

8

3A1495C

6. Install the 5 screws (4) wrench tight only. 

NOTE:

 If installing a new air cylinder (27), the mat-

ing holes are not threaded by design. Use thread 
forming screws (4) to form threads as they are being 
installed. Torque to 95-105 in.-lbs (10.7 - 11.8 N.m) 
to ensure full thread formation.

7. To ensure there is a proper seal between the air 

valve and manifold, loosen all 5 screws (Fig. 16) 
approximately 1/8 to 1/4 turn. These screws will be 
torqued in Step 12

AFTER 

the air valve (40) is 

installed.

8. Secure pump assembly in a vise as shown in Fig. 

17.

9. Perform any air valve repairs / maintenance 

needed. See separate instruction manual included 
with the related air valve repair kit.

10. Be sure seals (18) are lightly greased and installed 

on air valve (40). Install air valve on air cylinder (21).

NOTE:

 The air valve (40) can be installed in any 

configuration. There is not just one correct way to 
install these parts.

11. Install screws (43). Torque to 60-70 in. lbs (6.8 - 7.9 

N.m).

12. Torque screws (4) installed in Step 6 to 60-70 in. lbs 

(6.8 - 7.9 N.m).

Muffler (17) Installation (Fig. 17)

13. Depending on your installation, the air valve (40) 

can be mounted with the muffler (17) on either side 
of the air valve. 

To change the installation location:

a. Remove the 4 screws (43).

b. Remove the air valve (40) from its current 

mounted position on the air cylinder (21) and 
rotate the air valve 180 degrees, which will 
reposition the muffler to face the other side of 
the pump.

NOTE:

 When installing the pin (8) in Steps 14 - 20, it is 

helpful to place a support, such as a piece of wood, 
below the rods.

14. Screw the connecting rod (32) and the displacement 

rod (25) together, aligning the pin hole in both 
pieces to allow the pin to be pushed through (Fig. 
18).

15. Replace the pin (8). Use a rubber hammer to tap the 

pin into place, being careful to make sure the sides 
of the pin are flush with the outside surface of the 
connecting rod (Fig. 18).

16. Install piston seal (24) over the end of the piston rod 

(23). Note the correct orientation of the piston seal 
on the piston rod as shown in Fig. 19

Fig. 16

Fig. 17

4

14

43

40

21

18

17

Fig. 18

25

32

8

Содержание LD 24H854

Страница 1: ...a 517 bar Maximum Air Pressure 150 psi 1 03 MPa 10 3 bar Repair Kits 24H854 Throat and Piston Seal Replacement Kit 24H856 O Ring and Seal Replacement Kit 24U984 Air Piston Replacement Kit Important Sa...

Страница 2: ...u stop spraying and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediate...

Страница 3: ...ump Depending on the repair maintenance procedure you are performing on the pump it may not be neces sary to entirely disassemble the pump or perform all steps in this procedure The reference numbers...

Страница 4: ...adjustable wrench to hold the priming rod 34 securely Use a second adjustable wrench to loosen and remove the nut 19 and priming piston 35 Fig 3 Fig 4 6 Use a wrench to loosen and remove the seal ret...

Страница 5: ...on a clean hard work surface NOTE When removing the pin 8 in Steps 12 14 it is helpful to place a support such as a piece of wood below the rods 13 Use a rubber hammer and small punch to drive out pi...

Страница 6: ...p the flange 22 and remove the entire assembly from inside the air cylin der 21 NOTE Sliding the flat blade of a screw driver between the flange 22 and air cylinder 21 will help separate the two parts...

Страница 7: ...bottom cover 14 and flange 22 as described in the Throat and Pis ton Seal Replacement Kit 24H854 page 11 Be sure to apply a thin coat of water resistant grease to all o rings and seals 2 Align pilot...

Страница 8: ...60 70 in lbs 6 8 7 9 N m 12 Torque screws 4 installed in Step 6 to 60 70 in lbs 6 8 7 9 N m Muffler 17 Installation Fig 17 13 Depending on your installation the air valve 40 can be mounted with the m...

Страница 9: ...ightly move from side to side the displacement rod 25 pinned to the connecting rod 32 and the connecting rod 32 pinned to the piston rod 23 and piston rod 23 pinned to the priming rod 34 22 If these c...

Страница 10: ...l cylinder 27 over priming rod 34 Fig 24 Use a strap wrench to tighten shovel cylin der securely then torque to 45 55 ft lbs 61 75 N m Repair Kits All Repairs Unless otherwise stated entirely disassem...

Страница 11: ...pump following Disassembly Steps 1 3 page 3 Steps 9 12 page 5 and 15 21 pages 5 6 2 Use a pick to remove the o ring 5 installed around the circumference of the air piston 15 Fig 26 Grease the new o ri...

Страница 12: ...through flange assem bly 22 Fig 30 7 Remove and discard the 3 small o rings 12 and o ring 6 in the bottom cover 14 Fig 30 Grease the new o rings 12 and o ring 6 included in the kit and install them i...

Страница 13: ...s described in the Reas sembly instructions page 7 Air Piston Replacement Kit 24U984 Fig 35 Pump Disassembly 1 Follow Pump Disassembly instructions Steps 1 3 beginning on page 3 2 Secure a strap wrenc...

Страница 14: ...se parts Pump Reassembly Always use all new parts included in the kit for reas sembly 1 Apply a thin coat of grease around the threaded end of the new displacement rod 25 2 Assemble washer 38 air pist...

Страница 15: ...40 7 Install the 5 screws 4 wrench tight only NOTE If installing a new air cylinder 27 the mating holes are not threaded by design Use thread form ing screws 4 to form threads as they are being instal...

Страница 16: ...the displacement rod 25 pinned to the connecting rod 32 and the connecting rod 32 pinned to the piston rod 23 and piston rod 23 pinned to the priming rod 34 14 If these connections seem too rigid rem...

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