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Instructions

3A1495C

3

Instructions

Always use all new parts included in your kit and dis-
pose of replaced parts according to all state and local 
regulations for disposal of discarded components.

Inspect all parts when disassembling the pump. Replace 
any and all worn and damaged parts.

Pressure Relief Procedure

1. Close the pump’s bleed-type master air valve.

2. Close the pump air regulator and disconnect the air 

supply hose.

3. Open the dispensing valve and dispense fluid into a 

waste bucket/container until pressure is fully 
relieved.

If you suspect that the dispensing valve is clogged, or 
that pressure has not been fully relieved after following 
the steps above, 

very slowly

 loosen the dispensing 

valve coupler or hose end coupling to relieve pressure 
gradually, then loosen completely.

Disassembly

The following disassembly instructions describe the pro-
cedure for completely disassembling the LD grease 
pump. Depending on the repair/maintenance procedure 
you are performing on the pump, it may not be neces-
sary to entirely disassemble the pump or perform all 
steps in this procedure.

The reference numbers used in the following instruc-
tions correspond to the reference numbers used in the 
LD Series Oil and Grease Pump instruction manual.

1. Stop the pump. Follow 

Pressure Relief Procedure

page 3.

2. Disconnect and remove the pump from its installed 

location.

3. Clamp the pump (1) upside down in a vise as shown 

in Fig. 1.

NOTE:

 Take care to only use enough clamping 

force to hold the pump in position. The pump cylin-
der is aluminum and could be damaged by using 
excessive clamping force.

If you are only servicing the air valve (40) and seals 
(18) or air piston (15), skip Steps 
14.

The equipment stays pressurized until pressure is manually 
relieved. To reduce the risk of serious injury from pressur-
ized fluid, fluid from the valve, or splashing fluid, follow the 
procedure whenever you:

are instructed to relieve pressure

stop dispensing

check, clean, or service any system equipment

install or clean dispensing devices.

Fig. 1

1

Содержание LD 24H854

Страница 1: ...a 517 bar Maximum Air Pressure 150 psi 1 03 MPa 10 3 bar Repair Kits 24H854 Throat and Piston Seal Replacement Kit 24H856 O Ring and Seal Replacement Kit 24U984 Air Piston Replacement Kit Important Sa...

Страница 2: ...u stop spraying and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediate...

Страница 3: ...ump Depending on the repair maintenance procedure you are performing on the pump it may not be neces sary to entirely disassemble the pump or perform all steps in this procedure The reference numbers...

Страница 4: ...adjustable wrench to hold the priming rod 34 securely Use a second adjustable wrench to loosen and remove the nut 19 and priming piston 35 Fig 3 Fig 4 6 Use a wrench to loosen and remove the seal ret...

Страница 5: ...on a clean hard work surface NOTE When removing the pin 8 in Steps 12 14 it is helpful to place a support such as a piece of wood below the rods 13 Use a rubber hammer and small punch to drive out pi...

Страница 6: ...p the flange 22 and remove the entire assembly from inside the air cylin der 21 NOTE Sliding the flat blade of a screw driver between the flange 22 and air cylinder 21 will help separate the two parts...

Страница 7: ...bottom cover 14 and flange 22 as described in the Throat and Pis ton Seal Replacement Kit 24H854 page 11 Be sure to apply a thin coat of water resistant grease to all o rings and seals 2 Align pilot...

Страница 8: ...60 70 in lbs 6 8 7 9 N m 12 Torque screws 4 installed in Step 6 to 60 70 in lbs 6 8 7 9 N m Muffler 17 Installation Fig 17 13 Depending on your installation the air valve 40 can be mounted with the m...

Страница 9: ...ightly move from side to side the displacement rod 25 pinned to the connecting rod 32 and the connecting rod 32 pinned to the piston rod 23 and piston rod 23 pinned to the priming rod 34 22 If these c...

Страница 10: ...l cylinder 27 over priming rod 34 Fig 24 Use a strap wrench to tighten shovel cylin der securely then torque to 45 55 ft lbs 61 75 N m Repair Kits All Repairs Unless otherwise stated entirely disassem...

Страница 11: ...pump following Disassembly Steps 1 3 page 3 Steps 9 12 page 5 and 15 21 pages 5 6 2 Use a pick to remove the o ring 5 installed around the circumference of the air piston 15 Fig 26 Grease the new o ri...

Страница 12: ...through flange assem bly 22 Fig 30 7 Remove and discard the 3 small o rings 12 and o ring 6 in the bottom cover 14 Fig 30 Grease the new o rings 12 and o ring 6 included in the kit and install them i...

Страница 13: ...s described in the Reas sembly instructions page 7 Air Piston Replacement Kit 24U984 Fig 35 Pump Disassembly 1 Follow Pump Disassembly instructions Steps 1 3 beginning on page 3 2 Secure a strap wrenc...

Страница 14: ...se parts Pump Reassembly Always use all new parts included in the kit for reas sembly 1 Apply a thin coat of grease around the threaded end of the new displacement rod 25 2 Assemble washer 38 air pist...

Страница 15: ...40 7 Install the 5 screws 4 wrench tight only NOTE If installing a new air cylinder 27 the mating holes are not threaded by design Use thread form ing screws 4 to form threads as they are being instal...

Страница 16: ...the displacement rod 25 pinned to the connecting rod 32 and the connecting rod 32 pinned to the piston rod 23 and piston rod 23 pinned to the priming rod 34 14 If these connections seem too rigid rem...

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