Repair
22
334627K
Replace Cordset
The replacement cordset (17) depends on the model
you are using. 25B021 and 25B024 applicator cordsets
have a black rubberized coating over the metal conduit.
All other applicators have an exposed bare metal
conduit. Cordsets are not interchangeable so make sure
you have the correct cordset for your applicator before
replacing.
NOTE:
For the complete list of cordsets, refer to
Cordsets
.
1.
Disable the applicator. See
Before Beginning
Repair
on page
2.
Use a Phillips screwdriver to remove the four screws
(15) and manifold cover plate (18).
3.
Use a 2 mm Allen wrench to remove the set screw
(6) holding the cordset (17) on the manifold (1).
4.
Use a Phillips screwdriver to remove the ground
lead and star washer (20) from the manifold (1).
Low Profile models only:
Remove the Phillips
screw next to the RTD.
5.
Remove the RTD (17a) from the manifold (1).
6.
Disconnect the thermal cutoff (29).
7.
Remove the cordset (17) from the manifold (1).
8.
For GSC101 applicators, lubricate the o-ring on the
end of the cordset prior to installing and inspect the
rubberized cordset covering to ensure there are no
cuts or tears.
9.
Install the new cordset, RTD, and ground (17) in the
manifold (1). Crimp the thermal cutoff wires (29).
See
Wiring Diagram
on page
for connections.
NOTE:
Ensure that the cordset bushing is fully inserted
into the manifold.
10. Install the set screw (6) against the cordset bushing
to secure the cordset (17) to the manifold (1).
11. Reinstall the ground lead onto the manifold (1).
NOTE:
Ensure the star washer (20) is placed below the
ground ring terminal.
12. Insert the RTD (17a) and thermal cutoff (29) into the
manifold ports.
NOTE:
Do not apply grease on the RTD or thermal
cutoff.
13. Insert the heater cartridges (3) in the manifold (1).
14. For 25B021 and 25B024 applicators only, replace
the cover gasket. See
Replace Cover Gasket
on
page
.
15. Reinstall the manifold cover plate (18).
16. Reconnect the cordset (17) to the heated hose.
17. Reconnect the M8 solenoid electrical connector.
NOTICE
To prevent removing wire insulation or disconnecting
wires, do not pinch any wires when inserting the wire
in the manifold. If wire insulation is removed, the RTD
or heaters could short out and need to be replaced.
F
IG
. 16
WLE
D
Содержание InvisiPac GM100 Plug-Free
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