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Servicing the V–Packings

NOTE:

  There are two types of packing kits: one is just

packings only, the other includes the packings,

rings and retainers.

1. Remove the manifold as outlined in the Pumping

Section.

2. Carefully pull the packing retainer from the

manifold. Examine the o–ring and replace it if it is cut

or damaged.

3. Remove the v–packing and head ring. Pull out the

intermediate retainer ring. Remove the second

v–packing and second head ring.

4. Inspect all parts and replace as necessary.

5. Thoroughly clean the packing cavities and examine

for debris and damage.

6. Lightly grease the packing cavities and then replace

the packings in the following order: head ring,

v–packing, intermediate ring, head ring, v–packing

and packing retainer with the o–ring installed in the

retainer groove.

CAUTION

Install the parts in the proper order and facing the

correct direction. Improperly installed parts will

cause a malfunction.

7. Reassemble the manifold as instructed in Servicing

the Plungers.

ACCESSORIES 

(Must be purchased separately)

DOWNSTREAM CHEMICAL INJECTOR KIT

800–117 & 800–649 (2340)

For injecting harsh cleaning chemicals downstream

from the pump.  800–649 is all stainless steel wetted

parts.

UPSTREAM CHEMICAL INJECTOR KIT

800–257

For injecting mild cleaning chemicals upstream into the

pump.

CHASSIS & WHEELS ASSEMBLY

800–719 (1026 & 1530)

Complete chassis with semi–pneumatic wheels for

portability.

BACKFLOW PREVENTOR 801–133

Prevent back–up of contaminated water into fresh

supply. Install upstream of pump.

ANTI–FREEZE FLUSH KIT 802–327

For flushing system with 50% anti–freeze solution prior

to transporting or storing pressure washer in below

freezing temperatures.

INLET PRESSURE REGULATOR 800–258

Regulates inlet water pressure to 60 psi (4 bar)

maximum.

TECHNICAL DATA

Model 800–682

Model 800–717

Model 800–654

Engine (air–cooled, 4 cycle)

3 hp Briggs & Stratton I/C

4 hp Honda OHV

8 hp Honda OHV

Gasoline Tank Capacity

2 quarts (1.9 liter)

2.6 quarts (2.5 liter)

6.2 quarts (6 liter)

Water Pump Maximum

Working Pressure

1000 psi (69 bar)

1500 psi (103 bar)

2300 psi (159 bar)

Water Pump Maximum Flow

2.6 gpm (10 lpm)

3.0 gpm (11 lpm)

4 gpm (15 lpm)

Inlet Hose Connection

3/4” garden hose (f)

3/4” garden hose (f)

3/4” garden hose (f)

Weight

50 lb (23 kg)

50 lb (23 kg)

158 lb (70 kg)

Dimensions

Length
Width
Height

19” (483 mm)
14” (356 mm)
22” (559 mm)

19” (483 mm)
14” (356 mm)
22” (559 mm)

36” (914 mm)
21” (533 mm)
22.5” (572 mm)

Maximum Inlet Water

Temperature

160

_

F (70

_

C)

160

_

F (70

_

C)

160

_

F (70

_

C)

Wetted Parts

High Pressure Hose
Bypass Hose
Pressure Washer 

(including fittings)

Acrylonitrile and Buna–N cover and tube
Synthetic yarn and EPDM
Anodized aluminum, Aluminum or bronze alloys, Brass Copper, Nylon–

r

 composite,

Ceramic, Buna–N, Cotton phenolic, 303, 304, and 316 Stainless steel, Polymide–12

thermoplastic, 

r

, Carbon steel, Zinc with or without yellow chromate plate

 is a registered trademark of the DuPont Company

.

PTFE

PTFE

PTFE

PTFE

PTFE

PTFE

PTFE

PTFE

PTFE

Содержание Hydra-Clean 1026

Страница 1: ...ies A 1000 psi 69 bar OPERATING PRESSURE 1400 psi 97 bar MAXIMUM WORKING PRESSURE HYDRA CLEAN 1530 4 HP ENGINE P N 800 717 Series A 1500 psi 103 bar OPERATING PRESSURE 1900 psi 131 bar MAXIMUM WORKING...

Страница 2: ...s injected directly into the bloodstream Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable Pressure Relief Procedure To reduce the risk of serious bodily injury inclu...

Страница 3: ...ue to any kind of wear damage or misuse the high pressure spray emitted from it can cause a fluid injection injury or other serious bodily injury or property damage ALL FLUID HOSES MUST HA VE STRAIN R...

Страница 4: ...sure washer to prevent discharging high pressure fluid from the gun TERMS WARNING Alerts user to avoid or correct conditions that could cause bodily injury CAUTION Alerts user to avoid or correct cond...

Страница 5: ...E CONNECTION INLET WATER CONNECTION 3 4 GARDEN HOSE SPRAY GUN FOR THE 2340 ONLY FOR THE 1026 1530 Check for Shipping Damage Check the unit for any damage that may have occurred in shipping Notify the...

Страница 6: ...lation instructions Connect to Water Supply CAUTION Before attaching to the water supply check your local plumbing code regarding cross connection to the water supply A backflow preventer P N 801 133...

Страница 7: ...inue holding the rope as it returns Pull and return the rope until the engine starts In cool weather the choke may have to be kept closed for 10 to 30 seconds before opening it to keep the engine runn...

Страница 8: ...rigger safety latch on the gun is in the ON position before adjusting to avoid serious bodily injury or fluid injection Check the distance that you will need to hold the spray nozzle from the surface...

Страница 9: ...nd away from yourself and anyone else 3 Without holding your hand over the spray tip A pull back the quick coupler ring B Remove the old tip and or install a new one and then release the ring See Figu...

Страница 10: ...the pressure washer with a clean damp cloth 3 Perform the appropriate maintenance See maintenance chart MAINTENANCE Observing regular maintenance intervals helps ensure that you get maximum performan...

Страница 11: ...and clean Clean adjust the gap or replace Trigger spray gun No gasoline in fuel tank or carburetor Low oil Start Stop switch in Stop position Water in gasoline or old fuel Choked improperly Flooded en...

Страница 12: ...her 800 717 Hydra Clean 1530 Pressure Washer 17 14 13 24 12 9 11 4 10 2 3 6 7 3 7 19 27 3 2 23 30 31 28 29 22 21 20 1 8 25 43 44 46 45 25 23 22 20 1 2 3 21 5 18 35 36 37 38 39 40 41 34 33 32 42 50 51...

Страница 13: ...stems1 24 402 278 PLUG Plastic 1 25 802 781 KEY Square 3 16 x 1 1 2 1 26 803 966 TIP Spray 05 used on 800 682 only 1 804 322 TIP Spray 04 used on 800 717 only 1 REF PART NO NO DESCRIPTION QTY 27 804 3...

Страница 14: ...0 Pressure Washer 21 11 14 15 16 2 16 20 22 23 25 24 27 28 29 21 67 10 9 6 3 4 1 5 7 8 7 12 49 62 63 64 65 66 35 41 39 39 41 61 41 42 36 41 42 7 48 44 46 47 58 59 57 56 40 16 20 31 37 30 32 54 19 33 3...

Страница 15: ...32 800 392 GUN WAND ASSEMBLY incl 16 31 40 56 57 58 1 33 800 661 CHASSIS 1 34 801 539 BUMPER 1 35 803 925 HANDLE 1 36 800 175 FRONT LEG ASSEMBLY incl 39 41 42 60 61 1 REF PART NO NO DESCRIPTION QTY 3...

Страница 16: ...9 40 41 42 43 44 45 46 47 48 49 50 51 47 52 53 54 55 47 56 57 58 50 49 59 60 61 64 65 63 62 66 86 83 82 84 85 80 81 87 88 67 68 69 91 70 90 89 23 29 26 27 33 34 35 3 2 4 23 22 21 24 25 19 18 17 16 15...

Страница 17: ...1 34 804 022 BEARING Ball 1 35 804 009 CRANKSHAFT 1 36 804 007 KNOB Adjustment unloader 1 37 804 023 NUT Hex 1 38 804 029 SCREW Adjusting 1 39 804 019 O RING 1 40 804 006 REGULATOR Pressure 1 41 804 0...

Страница 18: ...36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 47 52 53 54 55 47 56 57 58 50 49 59 60 61 64 65 63 62 66 86 83 82 84 85 80 81 87 88 67 68 69 91 70 90 89 23 29 26 27 33 34 35 3 2 4 23 22 21 24 25 19 18...

Страница 19: ...804 000 SEAT Valve 1 83 KIT 94 O RING 84 804 005 BODY CHEMICAL INJECTOR 1 85 KIT 94 O RING 86 KIT 94 BALL 87 KIT 94 SPRING 88 KIT 94 O RING 89 802 793 PLUG Hex Hd 1 90 801 484 PLUG Hex Hd 1 91 KIT 94...

Страница 20: ...RAWING 803 911 Pump Assembly 2300 psi 14 13 12 14 1 3 2 31 33 32 34 36 38 39 41 54 40 42 43 15 16 17 12 18 19 20 21 22 23 24 22 45 21 44 19 18 47 48 10 9 11 52 49 51 50 37 25 26 29 27 28 30 10 9 8 7 6...

Страница 21: ...30 802 793 PLUG Oil Drain 1 31 803 915 CRANKSHAFT 1 32 803 275 PIN Wrist 3 33 803 976 KEY 1 34 803 276 ROD Connecting 3 36 803 977 WASHER Lock 6 37 803 279 SCREW Cap socket hd 6 38 803 917 GUIDE Pist...

Страница 22: ...er or seals 3 Carefully examine each plunger for any scoring or cracking and replace as necessary Servicing the Plungers NOTE Plunger repair kit P N 801 474 is available to replace retainers o rings w...

Страница 23: ...th semi pneumatic wheels for portability BACKFLOW PREVENTOR 801 133 Prevent back up of contaminated water into fresh supply Install upstream of pump ANTI FREEZE FLUSH KIT 802 327 For flushing system w...

Страница 24: ...at a reasonable charge which charges may include the costs of parts labor and transportation DISCLAIMERS AND LIMITATIONS THE TERMS OF THIS W ARRANTY CONSTITUTE THE PURCHASER S SOLE AND EXCLUSIVE REMED...

Страница 25: ...odel 800 717 181 867 21 Label Replaced by 290 013 803 938 23 Label Replaced by 804 273 The following changes apply to the page 15 parts list for 800 654 Assembly No Series Letter Change Part That Chan...

Страница 26: ...654 800 129 51 Tip assembly 4005 Replaced by 805 552 801 640 65 Spray Tip 0005 Deleted 801 667 66 Spray Tip 1505 Deleted 801 614 63 Spray Tip 2505 Deleted 801 615 64 Spray Tip 4005 Deleted NEW Chemica...

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