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Repair - Parts

Hydra-Cat

Proportioners

For fixed ratio proportioning of 2-component reactive materials. For professional use only.

Not for use in explosive atmospheres.

Important Safety Instructions

Read all warnings and instructions in this manual. Save these instructions.

See page 4 for model information, including maximum working pressure.

TI5619b

TI5556b

310796F

ENG

Содержание Hydra-Cat TI5556b

Страница 1: ...reactive materials For professional use only Not for use in explosive atmospheres Important Safety Instructions Read all warnings and instructions in this manual Save these instructions See page 4 for...

Страница 2: ...nings 6 Pressure Relief Procedure 8 Alternate Pressure Relief Procedure 9 Troubleshooting 10 Repair 13 Air Motor 13 Displacement Pump 14 Fluid Manifold 16 Parts 18 Stand Mount Proportioners 18 Wall Mo...

Страница 3: ...rer s warnings and material MSDS to know specific hazards and precautions related to isocyanates Prevent inhalation of isocyanate mists vapors and atomized particulates by providing sufficient ventila...

Страница 4: ...2 4 1 Stand Mount Proportioner 234924 248779 234991 A 5000 34 5 345 70 0 43 4 3 1 1 Wall Mount Proportioner 234921 248780 234992 A 4600 31 7 317 100 0 7 7 0 2 1 Wall Mount Proportioner 234922 248779 2...

Страница 5: ...sh 310860 Hydra Cat Proportioner Repair Parts Manual Spanish Displacement Pumps 307944 Instruction Manual English King Air Motor 309347 Instruction Manual English Remote Mix Manifold Kit 310797 Instru...

Страница 6: ...t any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Do not spray without tip guard and trigger guard installed Engage trigger l...

Страница 7: ...pose of it according to applicable guidelines PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to he...

Страница 8: ...ead warnings page 6 1 Engage trigger lock 2 If your system uses heaters shut off the main power to the heaters and heated hose control and circulate the fluid for at least 10 minutes to cool the heate...

Страница 9: ...en static mixer tube from mix manifold outlet to relieve pressure gradually then loosen completely Replace or clean clogged components Use this procedure if your system includes Circula tion and Retur...

Страница 10: ...amaged hardener pump piston valve or piston packings Clean repair pump see 307944 Pump operates but hardener output pressure drops on downstroke Dirty worn or damaged hardener pump intake valve Clean...

Страница 11: ...larity Observe the gauge readings during the stroke direction indicated by the bold arrow and immediately after closing the manifold WARNING Read warnings page 6 TROUBLE AREA Resin Pump Leakage 1 Thro...

Страница 12: ...Troubleshooting 12 310796F...

Страница 13: ...lift air motor 101 4 in 101 mm from adapter plate 104 7 Hold flats of coupler 105 with wrench to keep it from turning and unscrew air motor rod R 8 See manual 309347 for air motor repair 9 Reassemble...

Страница 14: ...assembly 1 On three pump models only slide center displace ment pump rod through tie plate 109 center lock nut 108 and washer 107 Thread displacement rod into yoke 106 by turning complete cylinder Use...

Страница 15: ...0796F 15 FIG 2 Displacement Pumps 1 Torque to 53 67 ft lb 72 91 N m Torque to 100 200 ft lb 135 270 N m Torque to 75 85 ft lb 101 114 N m 1 2 3 TI5623a 112 107 110 131 131 130 134 108 109 106 2 119 11...

Страница 16: ...e and install in fluid manifold 201 Drain Valves 1 Relieve pressure page 8 Turn valve handles to SPRAY position See FIG 3 2 Remove nut 212 handle 211 and spring 210 3 Unscrew elbow 213 from fluid mani...

Страница 17: ...in SPRAY position Beveled side must face up Apply sealant to threads Torque to 355 395 in lb 40 1 44 6 N m Elbow outlets must face away from each other Lubricate ends of spring Torque to 175 195 in lb...

Страница 18: ...1 1 Mix Ratio 234932 Series A 2 1 Mix Ratio 234933 Series A 3 1 Mix Ratio 234934 Series A 4 1 Mix Ratio TI5620b 10 2 Ref 11 2 1 Ref 4 2 Ref 15 13 14 12 5 1 Ref 19 20 26 6 8 17 18 3 1 9 See detail belo...

Страница 19: ...relief 234931 only 1 103347 VALVE safety relief 234932 234933 and 234934 1 12 101078 Y STRAINER includes item 12a 2 12a 180199 ELEMENT 20 mesh not shown 1 13 109077 VALVE ball 3 4 npt fbe 2 14 C20487...

Страница 20: ...Mix Ratio 234992 Series A 2 1 Mix Ratio 234993 Series A 3 1 Mix Ratio 234994 Series A 4 1 Mix Ratio TI5557b 10 2 Ref 11 2 1 Ref 4 2 Ref 15 13 14 12 5 19 20 26 6 8 17 18 3 1 1 Ref 9 See detail below T...

Страница 21: ...f 234991 only 1 103347 VALVE safety relief 234992 234993 and 234994 1 12 101078 Y STRAINER includes item 12a 2 12a 180199 ELEMENT 20 mesh not shown 1 13 109077 VALVE ball 3 4 npt fbe 2 14 C20487 NIPPL...

Страница 22: ...23 Series A 3 1 Mix Ratio with three displacement pumps 234924 Series A 4 1 Mix Ratio with three displacement pumps TI5511a 101 115 104 116 117 105 118 109 119 103 102 111 112 106 107 108 110 110 110...

Страница 23: ...4922 234923 234924 only see 307944 3 111 150429 GASKET copper 1 112 101926 NUT lock 1 2 20 2 113 188974 LABEL hardener 1 115 100468 SCREW cap hex hd 3 8 16 x 2 in 51 mm 4 116 100133 WASHER lock 3 8 4...

Страница 24: ...luid Manifold 3 pump includes items 201 223 231 235 shown 248780 Fluid Manifold 2 pump includes items 201 235 TI5626b 214 215 206 232 233 218 219 223 203 204 207 202 205 208 213 235 234 206 201 209 21...

Страница 25: ...8 npt m x 9 16 18 unf 2a 1 208 162485 NIPPLE 3 8 npt x 3 8 npsm 248779 2 162485 NIPPLE 3 8 npt x 3 8 npsm 248780 1 209 255377 VALVE drain cartridge 2 210 114708 SPRING 2 211 15E181 HANDLE valve inter...

Страница 26: ...ion Qty 401 236061 BRACKET mounting 1 402 168422 CAP square 6 403 217297 LEG frame 2 404 178473 BRACE frame 1 405 100679 SCREW cap hex hd 1 2 13 x 3 1 2 in 89 mm 6 406 100321 NUT hex 1 2 13 6 407 1000...

Страница 27: ...rotection 7100 psi 49 MPa 490 bar Maximum recommended feed pressure 250 psi 1 7 MPa 17 bar or 25 of outlet pressure whichever is lower Volume ratio Models 234931 and 234991 1 1 Models 234932 and 23499...

Страница 28: ...al or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EX...

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