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308368

Table of Contents

Safety Warnings

 2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Operation

9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Maintenance

10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Troubleshooting

11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Service

Repairing the Air Valve

12

. . . . . . . . . . . . . . . . . . . . . . 

Ball Check Valve Repair

14

. . . . . . . . . . . . . . . . . . . . . 

Diaphragm Repair

15

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Bearing and Air Gasket Removal

18

. . . . . . . . . . . . . 

Pump Matrix

20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Repair Kit Matrix

21

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Parts

22

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Dimensions

26

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Technical Data

28

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Performance Chart

29

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Graco Warranties

 30

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Graco Information

30

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Symbols

Warning Symbol

WARNING

This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.

Caution Symbol

CAUTION

This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.

EQUIPMENT MISUSE HAZARD

Any misuse of the equipment or accessories, such as overpressurizing, modifying parts, using
incompatible chemicals and fluids, or using worn or damaged parts, can cause them to rupture and
result in splashing in the eyes or on the skin, other serious injury, or fire, explosion or property dam-
age.

D

This equipment is for professional use only. Observe all warnings. Read and understand all
instruction manuals, warning labels, and tags before operating the equipment.

D

Never alter or modify any part of this equipment; doing so could cause it to malfunction.  Use only
genuine Graco parts and accessories.

D

Check all equipment regularly and repair or replace worn or damaged parts immediately.

D

Never exceed the recommended working pressure or the maximum air inlet pressure stated on
your pump or in the 

Technical Data

 on page 28.

D

Do not exceed the maximum working pressure of the lowest rated component in your system.
This equipment has a 

120 psi (0.8 MPa, 8 bar) maximum working pressure at 120 psi

(0.8 MPa, 8 bar) maximum incoming air pressure.

D

Be sure that all fluids and solvents used are chemically compatible with the wetted parts shown in
the 

Technical Data

 on page 28. Always read the manufacturer’s literature before using fluid or

solvent in the pump.

D

Never move or lift a pump under pressure. If dropped, the fluid section may rupture. Always
follow the 

Pressure Relief Procedure

 on page 9 before moving or lifting the pump. The pump

is very heavy. If it must be moved, have two people lift the pump by grasping the outlet manifold
securely.

WARNING

Содержание Husky 2150

Страница 1: ...ps Model No DFH Aluminum Extended Pump Model No DF4 Stainless Steel Pumps Model No DF6 Ductile Iron Pumps Model No DFC Aluminum BSPT Pumps Model No DFD Stainless Steel BSPT Pumps Model No DFF Ductile...

Страница 2: ...Observe all warnings Read and understand all instruction manuals warning labels and tags before operating the equipment D Never alter or modify any part of this equipment doing so could cause it to m...

Страница 3: ...ing pumped dust particles and other flammable substances whether you are pumping indoors or out doors and can cause a fire or explosion and serious injury and property damage D To reduce the risk of s...

Страница 4: ...irst day of operation check and retorque the fasteners again Although the recommended frequency for retorquing fasteners varies with pump usage a general guideline is to retorque fasteners every two m...

Страница 5: ...se it to relieve trapped air See the WARNING above Locate the other master air valve E upstream from all air line accessories and use it to isolate them during cleaning and repair c The air line filte...

Страница 6: ...toff valve K in the fluid outlet line Retorquing with TeflonR Seals or Diaphragms If your pump has TeflonR seals in the manifolds or if it has TeflonR diaphragms retorque the manifold bolts 106 and fl...

Страница 7: ...02 101 106 112 2 Apply medium strength blue LoctiteR or equivalent to the threads Torque to 190 to 220 in lb 22 to 25 N m 2 106 2 Fluid Pressure Relief Valve Some systems may require installation of a...

Страница 8: ...t is 3 4 npt f Do not restrict the air exhaust port Excessive exhaust restriction can cause erratic pump operation To provide a remote exhaust 1 Remove the muffler P from the pump air exhaust port 2 I...

Страница 9: ...rts to cycle Allow the pump to cycle slowly until all air is pushed out of the lines and the pump is primed If you are flushing run the pump long enough to thoroughly clean the pump and hoses Close th...

Страница 10: ...sh the pump and follow the Pressure Relief Procedure Warning on page 9 before storing it for any length of time Use a compat ible solvent Tightening Threaded Connections Before each use check all hose...

Страница 11: ...ured Replace See pages 15 to 17 Restricted exhaust Remove restriction Air bubbles in fluid Suction line is loose Tighten Diaphragm ruptured Replace See pages 15 to 17 Loose inlet manifold 102 damaged...

Страница 12: ...dle nose pliers pull the pilot block 18 straight up and out of the cavity See Fig 7 4 Pull the two actuator pistons 11 out of the bear ings 12 Remove the u cup packings 10 from the pistons Pull the pi...

Страница 13: ...in 16 Grease the pins and o rings Insert the pins into the bearings 15 narrow end first See Fig 8 5 Install a u cup packing 10 on each actuator piston 11 so the lips of the packings face the narrow en...

Страница 14: ...to the fluid covers 101 See Fig 10 4 Remove the seats 201 balls 301 and o rings 202 from the manifold NOTE Some models do not use o rings 202 5 Turn the pump over and remove the inlet manifold 102 Re...

Страница 15: ...e 401 Use all the parts in the kit for the best results 1 Follow the Pressure Relief Procedure Warning on page 9 2 Remove the manifolds and disassemble the ball check valves as explained on page 14 3...

Страница 16: ...ring 108 on the shaft bolt 107 b Install the fluid side diaphragm plate 105 on the bolt so the rounded side faces in toward the diaphragm 401 c On TeflonR Models only install the TeflonR diaphragm 403...

Страница 17: ...with Diaphragms Removed 1 Lips face out of housing 1 Rounded side faces diaphragm 401 Air Side must face center housing 1 1 Grease Apply medium strength blue LoctiteR or equivalent Torque to 20 to 25...

Страница 18: ...earings 19 reach into the center housing 1 with an o ring pick and hook the u cup packings 402 then pull them out of the housing Inspect the packings See Fig 12 Reassembly 1 If removed install the sha...

Страница 19: ...16 H M Insert bearings tapered end first Press fit bearings flush with surface of center housing 1 Apply medium strength blue LoctiteR or equivalent to the threads Torque to 120 to 150 in lb 14 to 17...

Страница 20: ...x do not correspond to the ref nos in the parts drawing and lists on pages 22 and 23 Diaphragm Pump Air Motor Fluid Section Seats Balls Diaphragms 232503 aluminum aluminum Hytrelr acetal Hytrelr D for...

Страница 21: ...he parts list for example 201 For example if your pump has polypropylene seats TeflonR balls and TeflonR diaphragms you need to order Repair Kit D 0 F 9 1 1 The digits in the matrix do not correspond...

Страница 22: ...g labels tags and cards are available at no cost These parts are unique to remote piloted air motor DG _ _ _ _ Z These parts are used on extension version only Ref No 106 is qty 20 on extension versio...

Страница 23: ...buna N 2 18 188614 BLOCK pilot acetal 1 19 188609 BEARING shaft acetal 2 20 116343 SCREW grounding 1 22 188603 GASKET air cover foam 2 23 23 189300 195919 COVER air aluminum COVER air 2150 remote 2 2...

Страница 24: ...NG TeflonR 2 110 Y 188621 LABEL warning 1 111 102656 MUFFLER 1 112 112543 SCREW M10 x 1 50 110 mm 4 33 in stainless steel 8 Digit Ref No Part No Description Qty C 101 15A612 COVER fluid aluminum 2 102...

Страница 25: ...eflonR 4 Ball Parts List Matrix Column 5 Digit Ref No Part No Description Qty 1 301 112359 BALL TeflonR 4 2 301 112363 BALL acetal 4 4 301 112360 BALL 440C SS 4 5 301 112745 BALL HytrelR 4 6 301 11236...

Страница 26: ...haust muffler included J F H G E FRONT VIEW B A 6 0 in 152 5 mm K 2 in 50 8 mm port diameter SIDE VIEW 6 25 in 158 8 mm 12 5 in 317 5 mm 45_ 6 0 in 152 5 mm PUMP MOUNTING HOLE PATTERN four 0 625 in 16...

Страница 27: ...165 1 mm E 17 45 in 443 2 mm 17 45 in 443 2 mm 17 45 in 443 2 mm 18 07 in 458 9 mm F 19 9 in 505 5 mm 22 88 in 579 1 mm 19 37 in 492 0 mm 22 27 in 565 7 mm G 21 9 in 556 3 mm 24 88 in 631 9 mm 21 37...

Страница 28: ...MPa 4 8 bar and 50 cpm 85 dBa Maximum operating temperature 150_ F 65 5_ C 200_ F 93 3_ C for models with TeflonR diaphragms Air inlet size 1 2 npt f Fluid inlet size 2 npt f Fluid outlet size 2 npt...

Страница 29: ...tal scale at 40 psi 0 28 MPa 2 8 bar discharge head pressure vertical scale requires approximately 60 scfm 1 68 m3 min air consumption at 70 psi 0 49 MPa 4 9 bar inlet air pressure FLUID FLOW GPM lpm...

Страница 30: ...ntal or consequential loss shall be available Any action for breach of warranty must be brought within six years of the date of sale Graco makes no warranty and disclaims all implied warranties of mer...

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