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Warning

Installation and Operation

5

WARNING

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just 
a cut, but it is a serious injury that can result in amputation. 

Get immediate surgical treatment.

Do not point gun at anyone or at any part of the body.

Do not put your hand over the spray tip.

Do not stop or deflect leaks with your hand, body, glove, or rag.

Do not spray without tip guard and trigger guard installed.

Engage trigger lock when not spraying.

Follow 

Pressure Relief Procedure

 in this manual, when you stop spraying and before cleaning, 

checking, or servicing equipment.

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

Keep clear of moving parts.

Do not operate equipment with protective guards or covers removed.

Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, 
follow the 

Pressure Relief Procedure

 in this manual. Disconnect power or air supply.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or 
swallowed.

Read MSDS’s to know the specific hazards of the fluids you are using.

Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent 
fire and explosion:

Use equipment only in well ventilated area.

Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop 
cloths (potential static arc). 

Keep work area free of debris, including solvent, rags and gasoline.

Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.

Ground equipment and conductive objects. See 

Grounding 

instructions.

Use only grounded hoses.

Hold gun firmly to side of grounded pail when triggering into pail.

If there is static sparking or you feel a shock, 

stop operation immediately.

 Do not use equipment 

until you identify and correct the problem.

Содержание Fire-Ball 300

Страница 1: ...um Air Input Pressure Fire Ball 300 5 1 Parts 203876 203872 203857 204254 and 222087 900 psi 6 2 MPa 62 bar Maximum Working Pressure 180 psi 1 24 MPa 12 4 bar Maximum Air Input Pressure Fire Ball 425...

Страница 2: ...46907 Fire Ball 300 Model 225640 Fire Ball 300 Model 225931 Fire Ball 425 Model 225786 24 16 gallon 60 Liter Drum Cover Truck Mounted Pump Fire Ball 300 Model 222086 26 55 gallon 208 Liter Drum Cover...

Страница 3: ...3872 16 gallon 60 liter drum cover 222063 204574 225642 203857 55 gallon 208 liter drum cover 222063 200326 225640 204254 55 gallon 208 liter bung mount 222063 222308 225931 222087 275 gallon 1041 lit...

Страница 4: ...e compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings Check equipment daily Repair or replace worn or damaged parts immedi...

Страница 5: ...f Procedure in this manual Disconnect power or air supply TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed Re...

Страница 6: ...ers used to identify components in FIG 1 are referred to in the package installation drawings FIG 3 through FIG 7 Additional letter references are used in installation drawings as necessary A B C D E...

Страница 7: ...ject being lubricated Follow your local code Any pails used when flushing Use only metal grounded pails when flushing Make firm metal to metal contact between a metal part of the dispensing valve and...

Страница 8: ...to the male threads of the 3 8 npt swivel union 2d Screw the union into the pump air inlet D 2 Apply thread sealant to the male threads of the 1 2 npt swivel union 2b Screw the union into the pump fl...

Страница 9: ...clamp bolts 2 For 246903 cut the extension tube P at a 45 angle to a length appropriate for the size of the drum When installed the bottom of the angle should be about 1 25 mm from the bottom of the d...

Страница 10: ...or the container 3 Install the pump F on the cover 4 with the screws R washers and nuts S supplied 4 Assemble the air regulator kit items 3a 3d to the pump air inlet D as shown Use thread sealant and...

Страница 11: ...5 gallon 208 liter drum Install the pump F on the cover with the screws R supplied See FIG 6 3 Assemble the air regulator kit items 3a 3d to the pump air inlet D as shown Use thread sealant and tighte...

Страница 12: ...about 1 25 mm from the bottom of the drum For 224640 and 225931 the down tube is sized for the container 3 Tighten the bung adapter screw T to hold the pump in position 4 Apply thread sealant to the...

Страница 13: ...rods W install the cover brackets V and wing nuts U and tighten securely See FIG 8 Closed Bung Type Drum Cover Mounted Pump 1 Insert the pump extension tube through the gasket Z and drum cover AA Fas...

Страница 14: ...lding the clamp onto the pump insert the pump extension tube through the bung adapter and lower the pump until the clamp rests on the edge of the drum See FIG 10 5 Install the sturdi clamp so its uppe...

Страница 15: ...r has been pumped into the lines prime the pump and lines with fluid or flush it and leave it filled with a compat ible solvent Be sure to eliminate all air from the fluid lines 6 Read and follow the...

Страница 16: ...Parts 16 Installation and Operation Parts Universal Pump Package Fire Ball 225 Model 248230 Fire Ball 300 Model 225852 Fire Ball 425 Model 225853 2b 2a 2d 2c 1...

Страница 17: ...nd 225852 Includes items 2a 2d 1 222068 HOSE AND FITTING KIT for 225853 Includes items 2a 2d 1 2a 220598 FLUID HOSE 1 2 ID cpld 1 2 14 npt m 18 in 457 mm for 222062 1 109108 FLUID HOSE for 222068 1 2b...

Страница 18: ...Parts 18 Installation and Operation 16 gallon 60 Liter Gear Lube Dispenser Fire Ball 225 Model 246903 Fire Ball 300 Model 225728 1 3c 3d 3b 3d 2a 2b 5 4 3a...

Страница 19: ...items 2a and 2b See manual 307884 1 2a 220591 HOSE coupled 6 ft 1 2 in npt mbe 1 2b 238463 VALVE dispense 1 3 224512 AIR REGULATOR KIT Includes items 3a 3d 1 3a 110234 REGULATOR air 3 8 npt f 0 250 p...

Страница 20: ...Parts 20 Installation and Operation 16 gallon 60 Liter Drum Cover Pump Fire Ball 225 Model 246904 Fire Ball 300 Model 225094 2b 2a 2d 2c 1 3d 3b 3d 3c 4 3a...

Страница 21: ...uid nitrile 1 2 in ID 1 2 npt mbe 6 ft 1 83 m 1 2b 155470 UNION swivel 90 1 2 npt m x 1 2 npsm f 1 1 2c 203320 HOSE air buna N 3 8 in ID 3 8 npt mbe 6 ft 1 83 m 1 2d 155494 UNION swivel 90 3 8 npt m x...

Страница 22: ...Parts 22 Installation and Operation 55 gallon 208 Liter Drum Cover Pump Fire Ball 225 Model 246906 Fire Ball 300 Model 225642 Fire Ball 425 Model 225782 2b 2a 2d 2c 1 3d 3b 3d 3a 3c 4...

Страница 23: ...npt mbe 6 ft 1 83 m for 222066 1 2b 155470 UNION swivel 90 1 2 npt m x 1 2 npsm f for 222063 1 160327 UNION swivel 90 3 4 npt m x 3 4 npsm f for 222066 2c 203320 HOSE air buna N 3 8 in ID 3 8 npt mbe...

Страница 24: ...arts 24 Installation and Operation 55 275 gallon 208 Liter Drum Bung Mount Pump Fire Ball 225 Model 246907 Fire Ball 300 Model 225640 Fire Ball 300 Model 225931 Fire Ball 425 Model 225786 2b 2d 1 2a 2...

Страница 25: ...des items 2a 2d 1 222066 HOSE AND FITTING KIT for 225786 Includes items 2a 2d 1 2a 220591 HOSE fluid nitrile 1 2 in ID 1 2 npt mbe 6 ft 1 83 m for 222063 1 109105 HOSE fluid nitrile 3 4 in ID 3 4 npt...

Страница 26: ...309869 for parts 1 2 222063 HOSE AND FITTING KIT Includes items 2a 2d 1 2a 220591 HOSE fluid nitrile 1 2 in ID 1 2 npt mbe 6 ft 1 83 m 1 2b 155470 UNION swivel 90 1 2 npt m x 1 2 npsm f 1 1 2c 203320...

Страница 27: ...parts 222065 PUMP Fire Ball 425 10 1 for 206656 see 309869 for parts 2 222063 HOSE AND FITTING KIT Includes items 2a 2d 1 2a 220591 HOSE fluid nitrile 1 2 in ID 1 2 npt mbe 6 ft 1 83 m 1 2b 155470 UNI...

Страница 28: ...Parts 28 Installation and Operation 55 gallon 208 Liter Bung Adapter Truck Mounted Pump Fire Ball 300 Model 204264 Fire Ball 425 Model 222067 2c 3 5 1 4 2a 2b 2d...

Страница 29: ...9105 HOSE fluid nitrile 3 4 in ID 3 4 npt mbe 6 ft 1 83 m for 222066 1 2b 155470 UNION swivel 90 1 2 npt m x 1 2 npsm f for 222063 1 160327 UNION swivel 90 3 4 npt m x 3 4 npsm f for 222066 2c 203320...

Страница 30: ...motor effective diameter 3 0 in 76 2 mm Air operating range 40 180 psi 0 28 1 2 MPa 2 8 12 bar Approx air consumption and fluid flow 100 psi air and 80 cpm 8 5 scfm 2 1 gpm 241 m3 min 7 9 lpm Dry suct...

Страница 31: ...e is cut to length Model 246775 Universal Overall Length 18 9 in 48 cm Model 248097 Variable length Overall Length 59 2 in 150 4 cm Model 246775 Universal 1 2 in npt f fluid outlet 3 8 in npt f air in...

Страница 32: ...el 203876 Universal Mounting Hole Layout 3 8 in npt f air inlet 3 8 in npt f air inlet 8 9 in 22 6 cm grounding screw 1 2 in npt f fluid outlet grounding screw 1 2 in npt f fluid outlet Model 203857 3...

Страница 33: ...in 1 03 cm diameter holes on 7 in 17 8 cm bolt circle Note For sealed tank mounting use gasket 192658 Model 205626 25 8 in 65 5 cm 18 4in 46 7 cm 7 4 in 18 8 cm Model 222065 32 3 in 82 cm Model 22209...

Страница 34: ...repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED...

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