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Service

307906ZAA

9

Service

NOTE: 

Clean and inspect all parts for wear or damage 
when disassembled. Replace parts as needed. 
Fast-Ball Repair Kit 247431 is available. For best 
results, use all the parts in the kit. 

In the following instructions, the parts included in the 
kit are marked with an asterisk in the text, figures, 
Parts Drawing and Parts List.

Cup Packing, Part No. 162871 and Packing O-Ring 
Part No. 154662 are required for servicing pump 
Model 685438. 

Piston Cup, Part No. 116152 (included in Fast-Ball 
Repair Kit 247431) can be discarded when servicing 
pump 685438.

Intake Valve

See the 

Parts Drawing

, page 12.

1.

Relieve the pressure,

 page 7.

2.

Unscrew the valve housing (2). Remove the o-ring 
(22*), ball (23), and retainer (20).

3.

Inspect the parts for wear or damage. If the ball in 
nicked, replace it. Apply liquid sealant to the male 
threads and reassemble.

Air Motor

See F

IG

. 3, page 11.

1.

Relieve the pressure,

 page 7.

2.

Remove the air hose and fluid hoses.

3.

Place the air motor base (5) in a vise.

4.

Remove the air cap (2). Gently pry the coils of the 
spring (17) to remove the spring. Check the spring 
for wear or damage and replace if needed.

5.

Use a strap wrench to unscrew the air cylinder (4) 
from the base (5).

6.

Unscrew the air piston assembly (15) from the pis-
ton rod (10). Use pliers on the air exhaust plate 
(15c*) and a wrench on the piston rod. See the

 Pis-

ton Detail

 in F

IG

. 3, page 11.

NOTE: 

Old, cured thread sealant on the piston rod 

threads make it necessary to use tools to remove the air 
piston assembly from the piston rod. 

Do not use these 

tools when you screw the air piston assembly onto 
the piston rod.

7.

Disassemble the air piston assembly (15). See the 

Piston Detail

 in F

IG

. 3, page 11. Clean all parts and 

inspect them for wear or damage. If any valve plate 
spacers are damaged, replace all three in order to 
maintain the correct clearance between the valve 
plates and seals.

8.

Check the spring (8) for wear or damage and 
replace as needed.

9.

Apply sealant such as Loctite

®

 green to the threads 

of the screws. Assemble the parts as shown in the

 

Piston Detail

 in F

IG

. 3, page 11. Torque the screws 

to 10 to 14 in.-lbs (1.3 to 1.6 N•m).

To reduce the risk of injury from trapped air pressure 
when servicing the air motor, always remove the air 
cap (2) from the air cylinder (4) before removing the 
air cylinder from the base (5).

Содержание Fast-Ball 222051

Страница 1: ...2103 Series E 55 Gallon Drum Bung Mount Pump Model No 222104 Series E 275 Gallon Tank Bung Mount Pump Model No 685438 Series E Universal Pump PTFE Cup 180 psi 1 2MPa 12 4 bar Maximum Air and Fluid Wor...

Страница 2: ...eep work area free of debris including rags and spilled or open containers of solvent and gasoline Do not plug or unplug power cords or turn lights on or off when flammable fumes are present Use only...

Страница 3: ...areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulatio...

Страница 4: ...223 F Air and fluid hose kits G Ground wire required Part No 222011 H Fluid shutoff valve J Wall bracket K Universal pump Model 222051 L Suction kit M 55 gallon drum bung mount pump Model 222103 N Flu...

Страница 5: ...ir inlet within easy reach from the pump Fluid drain valve N assists in relieving fluid pressure in the displacement pump hoses and dispensing valve Triggering the valve to relieve pressure may not be...

Страница 6: ...icator provides automatic air motor lubrication A 250 psi 1 7 MPa 17 4 bar 1 4 inch npt f air motor lubrica tor is available from Graco Order Part No 110148 Air Regulator and Gauge C The air regulator...

Страница 7: ...waste container 5 Use the air regulator C to control the pump speed and cycle rate Always use the lowest pressure needed to obtain the desired results This results in optimum system efficiency and re...

Страница 8: ...d Check the springs 8 17 for wear or damage and replace as needed Pump speeds up or runs erratically Material viscosity is too high Reduce viscosity Reduce pump speed when running viscous materials Pu...

Страница 9: ...remove the spring Check the spring for wear or damage and replace if needed 5 Use a strap wrench to unscrew the air cylinder 4 from the base 5 6 Unscrew the air piston assembly 15 from the pis ton rod...

Страница 10: ...ump 685438 a Remove the washer 19c piston seal 19b and piston spacer 19d from the fluid piston b Remove the spacer o ring 19e from inside the piston spacer 19d c Lubricate and install the new spacer o...

Страница 11: ...d outlet 21 intake valve 15c 15d 15a 15e 15b 15f 15g Apply sealant to threads of screw and torque to 10 to 14 in lbs 1 3 to 1 6 N m NOTE Use pliers and wrench only for loosening the piston assembly fr...

Страница 12: ...21 19c 19b 19a 19c 19b 19e 19d 19a 13 12 11 28 31 32 30 Pump Models 222051 222103 222104 Pump Model 685438 Torque to 10 to 14 in lb 1 3 to 1 6 N m 1 Torque to 23 ft lb 31 2 N m 2 Torque to 85 ti 195...

Страница 13: ...air valve includes 15a through 15g 1 15a 108357 O RING 1 15b 108358 O RING 3 15c 162729 PLATE air exhaust valve 1 15d 189210 PISTON 1 15e 181485 SPACER valve plate 1 15f 181487 PLATE valve 1 15g 2208...

Страница 14: ...d diameter 1 375 inches 34 9 mm Stroke length 4 inches 101 mm Maximum temperature 180 F 82 C Sound Data dBa measurement taken 100 psi 0 7 MPa 7 bar air inlet pressure 40 cycles per minute per ISO Stan...

Страница 15: ...Technical Specifications 307906ZAA 15 Dimension Drawing...

Страница 16: ...tical line up to the intersection with selected fluid outlet pressure curve black 3 Follow left to scale and read fluid outlet pressure To find pump air consumption at a specific fluid flow and air pr...

Страница 17: ...Notes 307906ZAA 17 Notes...

Страница 18: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRAN...

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