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Contents

3A3956D

Contents

Warnings ................................................................... 3

Typical Installation: Injector System ...................... 5

Typical Installation: Series Progressive

System ................................................................ 6

Systems with Fill Valve in the Refilling Line .......... 7

Installation ................................................................. 8

Pressure Relief Procedure . . . . . . . . . . . . . . . . . 8

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

System Configuration and Wiring . . . . . . . . . . . . 8

Fuses ............................................................. 8

Wire Connection Table .................................. 9

24 VDC With Signal Input ............................ 10

24 VDC With External Relay ....................... 10

Motor Control Board .................................... 11

Fault Table: Red LED (E) ............................ 12

Pump Control Operation .............................. 12

Current Control and Flow Motor

Control Settings . . . . . . . . . . . . . . . . . . . . . 12

Current and Flow Control Adjustment ......... 12

Reservoir Mounting . . . . . . . . . . . . . . . . . . . . . . 13

Pump (B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Pump Module Operation .............................. 13

Inlet and Outlet Components ....................... 13

Vent Valve (L) . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Refilling Line Requirements . . . . . . . . . . . . . . . 14

Refilling Pump (P) Requirements . . . . . . . . . . . 14

Low Level Sensor (T) . . . . . . . . . . . . . . . . . . . . 14

Auto-Fill Shut Off . . . . . . . . . . . . . . . . . . . . . . . . 16

Refilling the Reservoir . . . . . . . . . . . . . . . . . . . . 16

Refilling Systems without a Fill Valve .......... 16

Refilling Systems with a Fill Valve (Z) ......... 18

Troubleshooting ..................................................... 20

Parts List: ................................................................ 22

Accessories ................................................. 22

Technical Specifications ........................................ 23

Dimensions ............................................................. 24

Notes ........................................................................ 25

Graco Standard Warranty ...................................... 26

Graco Information .................................................. 26

Содержание Dyna-Star HP 77X202

Страница 1: ...be in tube vent valve auto fill shutoff low level 60 lb or 90 lb reservoir 3500 psi 24 1 MPa 241 bar Maximum Working Pressure 5000 psi 34 MPa 344 7 bar Maximum Refilling Inlet Pres sure Related Manual...

Страница 2: ...LED E 12 Pump Control Operation 12 Current Control and Flow Motor Control Settings 12 Current and Flow Control Adjustment 12 Reservoir Mounting 13 Pump B 13 Pump Module Operation 13 Inlet and Outlet C...

Страница 3: ...ork area free of debris including rags and spilled or open containers of solvent and gasoline Do not plug or unplug power cords or turn lights on or off when flammable fumes are present Use only groun...

Страница 4: ...re using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or ov...

Страница 5: ...s full If the pump does not stall dead head there is a leak in the system Key A Lubricant outlet connection marked with an 0 B Pump C Ignition switch C1 Fuse D High pressure lubricant supply lines E I...

Страница 6: ...system to suit your needs Key A Lubricant output connection marked with an 0 B Pump C Ignition switch D High pressure lubricant supply lines E Primary metering device F Lubrication controller G Fill p...

Страница 7: ...Pump remote filling station R Reservoir remote filling station V Supply Hose W Pressure Relief Line Y Instruction Label Z Fill Valveu Z1 Pressure Relief Knob AA Refilling Line BB Filter NOTE The compo...

Страница 8: ...th Graco Wire Harness 77X546 Also see pages 10 and 11 for connection details when a customer user supplied wiring harness is used This equipment stays pressurized until pressure is manually relieved T...

Страница 9: ...Installation 3A3956D 9 Pump Connection with Graco Wiring Harness 77X546 Wire Connection Table FIG 5 See FIG 6 Pin Wire Color Connection 1 Orange Signal 2 Black Power 4 Red Power 5 Blue Signal FIG 6...

Страница 10: ...24 VDC With Signal Input A Vent Valve is only used in an injector based system 24 VDC With External Relay A Vent Valve is only used in an injector based system FIG 7 Pump control switch shown in signa...

Страница 11: ...nter Clockwise Maximum Turn Knob Clockwise H Flow Control Potentiometer Minimum Turn Knob Counter Clockwise Maximum Turn Knob Clockwise J Pump Control Switch PWR Turns pump on when power is applied SI...

Страница 12: ...rent Control knob G governs pump speed which in turn governs flow The Current setting has precedence over the Flow Rate setting You may be limited in achievable Flow Rate by the Current setting Turn k...

Страница 13: ...tion controller F terminates the signal to the pump B and power to the vent valve L 4 The vent valve L opens 5 Pressure in the supply line D is relieved back into the reservoir resetting all injectors...

Страница 14: ...l the LED turns to an amber color See FIG 11 and the Table below NOTE At 30 capacity the amber low level signals the tank is reaching a point where the operator should refill the tank There is still l...

Страница 15: ...Installation 3A3956D 15 Low Level Sensor Wiring with GLC2200 Lube Controller FIG 12 FIG 13 FIG 14 Pin Connector 6LC 4400...

Страница 16: ...ease is added to the reservoir it pushes the dia phragm 5b page 22 up to the top of the reservoir The diaphragm then pushes the valve pin and closes the inlet fluid path When the fluid refilling path...

Страница 17: ...ve bv when all pressure has been relieved NOTE The pin may not drop and the Auto Fill Shut Off may not reset because the tank is full However when the pump begins using the grease the pin resets The p...

Страница 18: ...is down indicat ing it is reset FIG 19 3 Remove yellow dust cover Z2 from fill coupler Z3 FIG 18 4 Connect refilling line AA between the remote filling stations pump P and fill coupler Z3 port marked...

Страница 19: ...te filling station pump P and fill valve Z NOTE The length of time it takes to vent varies depend ing on the system design and installation In some installations it may be necessary to repeat Step b t...

Страница 20: ...ther J Reservoir K overfilled because Auto Fill Shut Off S did not shut the refilling line D Replace the Auto Fill Shut Off dia phragm 5b and Auto Fill Shut Off valve 5a Refer to manual 332518 Refilli...

Страница 21: ...mber tank has no grease check wiring between sensor and alarm Check sensor LED If there is no light check sensor wiring to verify there is power to the sensor Pressure switch malfunction Check pressur...

Страница 22: ...42 GASKET pump 1 3l 104572 WASHER lock spring 4 5 77X521 VALVE auto fill shut off see instruction manual 332518 1 5a VALVE auto shut off 1 5b DIAPHRAGM assembly 1 5c TUBE vent valve 1 5d FITTING conne...

Страница 23: ...p wetted parts See Dyna Star HP and HF Pump manual 332514 Reservoir wetted parts steel buna n rubber Vent valve wetted parts See Dyna Star HP and HF Vent Valve Kit manual 332519 Sound data See Dyna St...

Страница 24: ...ls US inch Metric cm US inch Metric cm A 30 5 77 47 38 0 96 52 B 14 5 36 83 14 5 36 83 C 19 4 49 28 27 0 68 6 D six 7 16 inch hole 13 7 8 inch bolt circle six 7 16 inch hole 13 7 8 inch bolt circle E...

Страница 25: ...Notes 3A3956D 25 Notes...

Страница 26: ...n material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRA...

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