Installation
3A3429C
5
Installation
Read and follow instructions supplied with each system
component.
Grounding
For Mobile Installations
Mount reservoir (K) (F
. 2, page 7) to a grounded chas-
sis member.
For Non-mobile Installations (F
1. Remove ground screw (gs) and insert through eye
in ring terminal at the end of the ground wire.
2. Fasten ground screw (gs) back into pump and
tighten securely.
3. Connect other end to a true earth ground.
Pump Module
Mount the reservoir (K) on sturdy, flat surface with 6
(six), 3/8-inch diameter bolts. Locate the high pressure
lubricant supply lines (W) and hydraulic lines (T and G)
for easy access once installed.
•
The hydraulic system must be depressurized before
connecting high pressure lubricant supply lines (W).
•
Be sure breather (J) is not plugged before filling res-
ervoir (K).
•
The hydraulic oil supply must be 10
µ
filtered or better
and supply 0.5 - 3.0 gpm (1.9 - 11.4 lpm) at 300 psi -
3500 psi (21 bar - 241 bar (2.1 MPa - 24 MPa).
1. Install Ball Valve (A) (user provided) in the 3/8-inch
High Pressure Hydraulic Line (G)
.
2. Connect the 3/4-inch hydraulic tank line (T) (
page 7)
to the tank hydraulic connection swivel (PP)
3. Connect the 24 VDC timer controlled signal to the
3-way solenoid valve (JJ) (F
4. Connect high pressure lubricant supply line (W)
. 2, page 7) to the lubricant output connection
(CC) (F
5. Ground system (see
Grounding)
.
6. Connect the 3/8-inch high pressure hydraulic line
(G) (F
. 2, page 7) to the high pressure hydraulic
connection swivel (Y) (F
Inlet and Outlet Components
LIFTING HAZARD
This equipment is heavy. Lifting or moving heavy
equipment incorrectly can cause serious injury such
as muscle strain or back injuries. To avoid injury:
•
Do not lift or move this equipment without assis-
tance.
•
Always use a lifting device secured to the pump lift
ring when moving or installing this equipment. See
Technical Data, page 22 for pump weight.
The equipment must be grounded to reduce the risk
of static sparking. Static sparking can cause fumes to
ignite or explode. Grounding provides an escape wire
for the electric current.
F
IG
. 1
gs
COMPONENT RUPTURE HAZARD
The maximum working pressure of the inlet and outlet
components in the system vary. Over-pressurizing an
inlet or outlet can cause it to rupture resulting in prop-
erty damage and serious injury such as skin injection
or injury from splashing fluid. To reduce the risk of
component rupture:
•
Be sure to know the maximum working pressure of
each inlet and outlet component in the system.
•
Never
exceed the maximum working pressure of
the inlet and outlet components.
