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12

308156

Service

Disconnecting the Reciprocator and 
Displacement Pump
 

See Fig. 6.

NOTE: When displacement pump 224914 is
purchased separately, it comes with the priming piston
(112) and priming cylinder (111) unassembled.
Connect the displacement pump to the hydraulic
reciprocator before assembling the priming piston and
cylinder. Torque the priming piston to 35 ft-lb (47 N-m).

Fig. 6

06151B

01682

43

36,37

33

32

46 (hidden from view)

35

202*

203*

101

103

204

3

CAUTION

Keep The Hydraulic System Clean
It is essential to keep the hydraulic oil system clean
and free of contaminants to reduce the risk of dam-
aging the hydraulic reciprocator. Always install a
plug in each tube fitting and on each hose end
whenever fluid lines are disconnected to prevent
contamination.

1.

Flush the pump if possible and stop it with the
displacement rod in the lowest position.

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 8.

2.

Relieve the pressure.

3.

Disconnect the outlet hose from the displacement
pump.

4.

Slowly loosen the hydraulic supply (58) and return
(5) fittings to relieve any pressure, and then
remove the hoses. Install plugs on the tube fittings
and in the hose ends. Check the o-rings (5a, 58a)
on the fittings and replace them if they are worn or
damaged. See Fig. 4 and the Parts Drawing.

5.

Using a strap wrench on the displacement cylinder
(108), screw it out of the pump adapter (43), and
slide it down as far is it will go.

6.

Pull the connecting rod (35) down as far as it will
go. Remove the cotter pin (204).

NOTE: For the 35 lb. length pump, the priming
cylinder (111) and the priming piston (112) must be
completely removed before you can pull down the
displacement cylinder (108) far enough to remove the
cotter pin (204).

7.

Unscrew the piston coupling (103) to remove the
pump.

Содержание Dyna-Star 224751

Страница 1: ...PROCATOR AND PUMP 1500 psi 10 MPa 102 bar Maximum Hydraulic Input Pressure 7500 psi 51 MPa 517 bar Maximum Fluid Outlet Pressure FOR LUBRICATING FLUIDS ONLY 5 1 Ratio Universal Pump and Reciprocator M...

Страница 2: ...uals tags and labels before operating the equipment D Use the equipment only for its intended purpose If you are not sure call your Graco distributor D Do not alter or modify this equipment Use only g...

Страница 3: ...look like just a cut but it is a serious injury Get immediate sur gical treatment D Do not point the dispensing valve at anyone or at any part of the body D Do not put your hand or fingers over the en...

Страница 4: ...njury D Ground the equipment and the object being dispensed to Refer to Grounding on page 7 D If there is any static sparking or you feel an electric shock while using this equipment stop dispensing i...

Страница 5: ...assistance in designing a system to suit your needs contact your Graco distributor Mount the pump to suit the type of installation planned Maximum Working Pressure of Accessories To reduce the risk o...

Страница 6: ...pressure compensated flow control A flow control valve Q is required to limit the incoming flow to the reciprocator to a maximum of 3 gpm 11 lpm NOTE A supply line shut off valve L pressure gauge M p...

Страница 7: ...y electrically conductive hoses D Hydraulic Power Supply Follow manufacturer s recommendations D Any pails used when flushing Use only metal grounded pails when flushing Make firm metal to metal conta...

Страница 8: ...the pump before using it for the first time to remove the light oil that was left in after factory testing to protect the pump from corrosion Be sure the solvent used is compatible with the fluid to b...

Страница 9: ...51 MPa 517 bar Maximum Working Pressure The working pressure of the displacement pump has a 5 1 ratio to the pressure at which the recipro cator is operated Therefore if the fluid supplied to the rec...

Страница 10: ...low pump to run dry Monitor closely or use a low level cutoff valve Pump runs but output low on up and or down stroke Pump piston and or intake valve worn Relieve pressure Check and repair See page 17...

Страница 11: ...ge 12 3 Remove the four capscrews 46 from the bottom of the adapter 43 Tap the adapter to loosen it and pull it off the bottom cap 32 4 Remove the seals 16 44 and guide 19 from the top of the adapter...

Страница 12: ...ent rod in the lowest position WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure on page 8 2 Relieve the pressure...

Страница 13: ...d replace the seals as described on page 11 2 Loosen both nuts on the fluid tube 45 Use a wrench to rotate the tube fittings 1 58 to the side and then remove the tube 45 Check the o rings 1a 58a on th...

Страница 14: ...rnal thread of the rod 12 Let dry for three or four minutes Assemble torquing the screw to 54 to 56 in lb 6 1 to 6 3 N m Remove excess sealant Allow 24 hours to cure before operating the reciprocator...

Страница 15: ...D back over the rod 12 to remove it Refer to Fig 11 for Steps 17 to 24 17 Place the adapter 43 in a vise and install the seals as described on page 11 Install the cylinder cap 32 18 If the tie rods 3...

Страница 16: ...od seal 24 To reconnect the reciprocator and pump install the o ring 17 Screw the connecting rod 35 into the displacement rod 34 Install the cotter pin 204 Install a new copper gasket 202 Make sure th...

Страница 17: ...piston rod 119 6 Unscrew the packing housing 110 and remove all parts 7 Pull the piston 107 and the priming tube 108 assembly out of the pump housing 8 Unscrew the priming tube 108 and remove all part...

Страница 18: ...acking housing 110 Screw the packing housing into the cylinder 118 and torque to 60 ft lb 80 N m 5 Slide the assembly into the cylinder from the top Use your finger to guide the assembly through the l...

Страница 19: ...7 TUBE priming 1 109 183668 BEARING priming 1 110 183675 HOUSING packing 1 111 CYLINDER priming 1 183673 Model 223513 185999 Model 223514 187312 Model 224914 112 183672 PISTON priming 1 113 108988 SEA...

Страница 20: ...es items 1 to 60 7 33 49 38 46 52 43 16 44 19 16 32 18 20 21 20 22 13 13 24 23 25 17 NOTE See pages 11 to 18 for impor tant assembly procedures and torque values 34 59 40 Label 14 17 35 9 26 29 31 37...

Страница 21: ...led PTFE 1 25 178229 CYLINDER motor cs 1 26 192654 STOP valve cs 1 29 189072 SLEEVE valve steel 1 30 178181 PLATE cap 1 31 239874 SPOOL valve assembly 3 4 16 unf 2b f 1 32 186225 CAP cylinder bottom c...

Страница 22: ...tion Qty 201 239883 RECIPROCATOR see page 21 1 202 183715 GASKET copper 1 203 108993 O RING 1 204 108992 PIN 1 205 223513 DISPLACEMENT PUMP see page 19 1 206 183741 LABEL 1 Model 224912 Series C 35 po...

Страница 23: ...steel copper polyurethane buna N polyester elastomer Weight Model 224752 42 lb 18 9 kg Model 224751 37 5 lb 16 9 kg Model 224912 32 5 17 7 kg Sound pressure 77 dB A Sound pressure reading taken with...

Страница 24: ...emedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any act...

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