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Table of Contents

Warnings

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Operation/Maintenance

8

. . . . . . . . . . . . . . . . . . . . . . . . . 

Troubleshooting Chart

11

. . . . . . . . . . . . . . . . . . . . . . . . . 

Service

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Required Tools

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Disconnecting the Displacement Pump

12

. . . . . . . 

Reconnecting the Displacement Pump

12

. . . . . . . 

Displacement Pump Service

14

. . . . . . . . . . . . . . . . 

Parts Drawings and Parts Lists

18

. . . . . . . . . . . . . . . . . . 

Pump Assemblies

18

. . . . . . . . . . . . . . . . . . . . . . . . . 

Displacement Pump

19

. . . . . . . . . . . . . . . . . . . . . . . 

Technical Data

21

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Dimensions

23

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Mounting Hole Layout

23

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Warranty

24

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Graco Phone Numbers

24

. . . . . . . . . . . . . . . . . . . . . . . . . 

Symbols

Warning Symbol

WARNING

his symbol alerts you to the possibility of serious

injury or death if you do not follow the instructions.

Caution Symbol

CAUTION

This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.

WARNING

INSTRUCTIONS

EQUIPMENT MISUSE HAZARD

Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.

This equipment is for professional use only.

Read all instruction manuals, tags, and labels before operating the equipment.

Use the equipment only for its intended purpose. If you are not sure, call Graco Technical Assis-
tance at 1–800–543–0339.

Do not alter or modify this equipment.

Check equipment daily. Repair or replace worn or damaged parts immediately.

Do not exceed the maximum working pressure of the lowest rated system component. Refer to the
Technical Data on pages 21–22 for the maximum working pressure of this equipment.

Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Tech-
nical Data
 section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.

Do not use hoses to pull equipment.

Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose
Graco hoses to temperatures above 82

C (180

F) or below –40

C (–40

F).

Wear hearing protection when operating this equipment.

Do not lift pressurized equipment.

Comply with all applicable local, state, and national fire, electrical, and safety regulations.

Содержание Dura-Flo 1200 Bulldog 237-516

Страница 1: ...and Cylinder Part No 237 516 Pump Series A 21 1 Ratio with Bulldog Air Motor 145 bar 2100 psi Maximum Fluid Working Pressure 7 bar 100 psi Maximum Air Input Pressure Part No 237 517 Pump Series A 13...

Страница 2: ...use only Read all instruction manuals tags and labels before operating the equipment Use the equipment only for its intended purpose If you are not sure call Graco Technical Assis tance at 1 800 543...

Страница 3: ...kly Refer to the gun manual Be sure the gun trigger safety operates before spraying Lock the gun trigger safety when you stop spraying Follow the Pressure Relief Procedure on page 8 if the spray tip c...

Страница 4: ...ree of debris including solvent rags and gasoline Electrically disconnect all equipment in the spray area Extinguish all open flames or pilot lights in the spray area Do not smoke in the spray area Do...

Страница 5: ...y container follow your local code 6 Object being sprayed follow your local code 7 Solvent pails used when flushing follow your local code Use only metal pails which are conductive placed on a grounde...

Страница 6: ...to the pump Locate the regulator close to the pump but upstream from the bleed type master air valve A pump runaway valve C senses when the pump is running too fast and automatically shuts off the air...

Страница 7: ...ctive Air Supply Hose J Air Line Filter K Bleed Type Master Air Valve for accessories L Fluid Filter M Fluid Drain Valve required N Electrically Conductive Fluid Supply Hose P Fluid Whip Hose R Gun Sw...

Страница 8: ...equired in your system having a container ready to catch the drainage 8 Leave the drain valve open until you are ready to spray again If you suspect that the spray tip or hose is completely clogged or...

Страница 9: ...alve Close the valve NOTE When changing fluid containers with the hose and gun already primed open the drain valve M to help prime the pump and vent air before it enters the hose Close the drain valve...

Страница 10: ...stem and flushing pails are properly grounded Refer to Grounding on page 5 Flush with a fluid that is compatible with the fluid you are pumping and with the wetted parts in your system Check with your...

Страница 11: ...alves Clear the line increase the air supply Check that the valves are open Obstructed fluid hose or gun the fluid hose ID is too small Open clear use a hose with a larger ID Worn packings in the disp...

Страница 12: ...ng nut 106 from the motor shaft W Do not lose or drop the coupling collars 107 See Fig 4 6 Hold the tie rod flats with a wrench to keep the rods from turning Unscrew the nuts 108 from the tie rods 105...

Страница 13: ...360 13 Service 04142 Fig 4 1 2 Torque to 136 149 N m 100 110 ft lb Torque to 196 210 N m 145 155 ft lb 101 109 108 107 105 106 110 2 1 2 1 V U W 3 Torque to 81 89 N m 60 66 ft lb 3 3 Model 237 516 Sh...

Страница 14: ...eals 8 from the cylinder Shine a light into the cylinder 9 to inspect the inner surface for scoring or wear Now go to step 4 If the assembly separates at joint B a Unscrew the cylinder 9 and valve hou...

Страница 15: ...ice Fig 5 1 2 7 9 18 19 A B 1 1 D 17 8 2 2 1 Torque to 325 353 N m 240 260 ft lb 2 Lubricate 3 Torque to 190 217 N m 140 160 ft lb 03794A 3 03793A Fig 6 1 16 10 1 Torque to 386 407 N m 285 300 ft lb 1...

Страница 16: ...e the piston packings Slide the displace ment rod 1 and piston assembly down into the cylinder 9 The cylinder is symmetrical so either end may face up Use a rubber mallet to drive the rod into the cyl...

Страница 17: ...e up Lips face down 2 Ref 4 3 6 7 Ref 10 Ref 9 Ref 16 Ref 13 12 15 18 Ref 8 Ref 4 4 4 4 4 4 5 3 3 2 1 See Throat Packing Detail at left See Piston Packing Detail at left 8 Throat Packing Stack Detail...

Страница 18: ...or Ref No Part No Description Qty 101 217 540 AIR MOTOR Senator See 307 592 for parts 1 102 176 529 LABEL warning 1 105 190 000 ROD tie 224 mm 8 82 shoulder to shoulder 3 106 186 925 NUT coupling 1 10...

Страница 19: ...and cards are available at no cost Ref Part No No Description Qty 1 184 487 ROD displacement stainless steel 1 2 236 582 PACKING NUT stainless steel 1 7 237 186 HOUSING outlet stainless steel 1 8 109...

Страница 20: ...ess steel 1 Kit also includes items 8 11 and 17 see page 19 THROAT PACKINGS LIPS FACE DOWN PISTON PACKINGS LIPS FACE UP 0805 0806 15 4 5 3 6 13 LUBRICATE PACKINGS 14 12 Teflon Packing Kit 237 179 for...

Страница 21: ...ested in accordance with ISO 3744 Teflonr is a registered trademark of the DuPont Co NOTE Recommended pump speed for continuous operation to shaded area 60 cpm To find Fluid Outlet Pressure bar psi at...

Страница 22: ...Teflonr Leather Tested in accordance with ISO 3744 Teflonr is a registered trademark of the DuPont Co NOTE Recommended pump speed for continuous operation to shaded area 60 cpm To find Fluid Outlet P...

Страница 23: ...28 mm 3 712 11 1 mm 0 437 DIA 4 94 28 mm 3 712 0653 Three M16 x 2 0 Holes Pump Model A B C D E F G 237 516 1134 mm 44 65 in 590 mm 23 23 in 544 mm 21 42 in 257 mm 10 12 in 2 in npt f 1 in npt f 3 4 n...

Страница 24: ...repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation DISCLAIMERS AND LIMITATIONS The terms of this warranty constitute purchaser s sole an...

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