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LD Pump System Cart Package

3A1335A

21

7.

Secure a chain (5e) around the drum as shown in
F

. 34. Adjust chain to a suitable length for the

drum size. Connect ends of chain to the two ear
brackets (5f).

8.

Lock wheel casters to hold cart in place during oper-
ation (F

Pump and Follow Plate
Installation

For pump and follow plate installation, see instructions
in the Drum Mounting section of this manual, page 16.

F

IG

. 34

5e

ti16895

5f

F

IG

. 35

Lock

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Содержание 3A1335A

Страница 1: ...Installation 9 Bracket Installation 9 Pump Installation 10 IBC Tote Package 11 Installation 11 Bracket Installation 11 Pump Installation 12 Hose Reel Installation 13 Meter Tray Installation 14 Drum M...

Страница 2: ...your hand body glove or rag Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment Tighten all fluid connections before operating th...

Страница 3: ...PARTS HAZARD Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture Failure to follow this warning can result in death ser...

Страница 4: ...l pail then trigger the dispense valve Pump Installation Reference letters found in the following instructions refer to Parts illustrations provided on pages 22 44 In addition to the following General...

Страница 5: ...d Packages ONLY 1 Connect fittings 2e to both ends of the 2 way valve 7 2 Connect the regulator 8 to one of the two fittings 2e ALL Installations 3 Connect fittings 2d to pump 1 air inlet Wrench tight...

Страница 6: ...nable thermal relief activation The thermal induced pressure relief design feature of the pump will cause the pump to dive on the downstroke when a dispensing valve is closed THERMAL EXPANSION HAZARD...

Страница 7: ...ion A grease pump has a ratio of 50 1 However it is capable of reaching a stall pressure equal to 60 times the air input pressure To calculate the fluid output pressure using the air regulator reading...

Страница 8: ...hutting off the system and before checking or servicing relieve pressure following pressure relief procedure page 7 NOTICE Never allow the pump to run dry of the fluid being pumped A dry pump will qui...

Страница 9: ...se with either a drum or tote package See page 22 for a complete list of bracket models associ ated components and parts Installation Reference numbers used in the following instructions refer to Part...

Страница 10: ...crews 1b 4 Ground pump See Grounding instructions page 4 NOTE All parts 3a 3d identified in steps 5 6 are included in Suction Hose Kit 3 See Kit Parts page 44 5 Thread the bung adapter 3a into the hol...

Страница 11: ...ciated components and parts Installation Reference numbers used in the following instructions refer to Parts page 24 Bracket Installation 1 Install the IBC top bracket 9 on the IBC tank FIG 6 NOTE The...

Страница 12: ...p inlet filter and do not require thread sealant For these models just install the suction tube hose 3 into the pump 1 inlet housing 3 Insert the pump suction tube 3 through the bung adapter 1a and in...

Страница 13: ...ge 4 6 Install one end of a flexible hose into pump inlet and connect the other end of the hose to the IBC tank using a ball valve and fitting not shown supplied with tote Hose Reel Installation 1 Ins...

Страница 14: ...re it in place with nut 10c to hold hose reel securely in place as shown in 5 Connect the flexible fluid hose 2c between the pump outlet and reel inlet FIG 18 Meter Tray Installation 1 Position the me...

Страница 15: ...LD System IBC Tote Package 3A1335A 15 2 Adjust the Z bracket 11b to secure the meter tray location as required 3 Install meter 12 to end of hose Tighten fitting securely FIG 20 FIG 21 11b c 12...

Страница 16: ...from the drum See page 17 for follow plate installation instructions Pump Installation Reference numbers used in the following instructions refer to Parts page 30 This installation procedure can be u...

Страница 17: ...ver 4 If this is an existing installation reach into drum and pull up on the follow plate ring 15a to remove the follow plate 15 FIG 24 Place follow plate on a clean paper cardboard or clean shop rags...

Страница 18: ...er 16 to drum 9 Trigger the dispensing valve 12 into a grounded metal waste container making firm metal to metal contact between the container and the valve 10 Slowly open the bleed type master air va...

Страница 19: ...nclude a hose reel See page 30 for a complete list of packages and associated components For grease models only a follow plate is required for pumping fluid from the drum See page 17 for follow plate...

Страница 20: ...he locked position at all times 4 Install meter bracket 5c to handle frame using screw 5d as shown in FIG 31 5 Install dispense device 12 to end of hose FIG 15 Tighten fitting securely NOTE The oil dr...

Страница 21: ...e length for the drum size Connect ends of chain to the two ear brackets 5f 8 Lock wheel casters to hold cart in place during oper ation FIG 35 Pump and Follow Plate Installation For pump and follow p...

Страница 22: ...m 24H691 X Drum 24H692 X Drum X 24H693 X Drum X 24H694 X Drum X 24H695 X Tote 24H696 X Tote 24H697 X Tote 24H698 X Tote X 24H699 X Tote X 24H700 X Tote X Model NPT BSPP BSPT 55 Gallon Drum or 1040R To...

Страница 23: ...dels 24H700 24H847 page 45 1 24H610 KIT fluid oil hose 6 ft 1 8 m BSPP CE marked models 24H699 24H846 page 45 1 3 24F935 KIT suction hose NPT models 24H689 24H692 24H836 24H839 1 24F936 KIT suction ho...

Страница 24: ...TOP LDM5 Flex 24H710 X X TOP LDM5 Rigid 24H711 X X TOP LDP5 Flex 24H712 X X TOP LDP5 Rigid 24H713 X X TOP LDM5 Flex X 24H714 X X TOP LDM5 Rigid X 24H715 X X TOP LDP5 Flex X 24H716 X X TOP LDP5 Rigid X...

Страница 25: ...lex X 24H742 X SIDE LDM5 Rigid X 24H743 X SIDE LDP5 Flex X 24H744 X SIDE LDP5 Rigid X 24H745 X SIDE LDM5 Flex X 24H746 X SIDE LDM5 Rigid X 24H747 X SIDE LDP5 Flex X 24H748 X SIDE LDP5 Rigid X Model Re...

Страница 26: ...X 24H891 X SIDE LDM5 Flex 24H892 X SIDE LDM5 Rigid 24H893 X SIDE LDP5 Flex 24H894 X SIDE LDP5 Rigid 24H895 X SIDE LDM5 Flex 24H896 X SIDE LDM5 Rigid 24H897 X SIDE LDP5 Flex 24H898 X SIDE LDP5 Rigid 24...

Страница 27: ...il hose BSPP 6 ft 1 8 m CE models 24H717 24H720 24H741 24H744 24H883 24H886 24H907 24H910 page 47 1 24J494 KIT fluid oil hose BSPT 6 ft 1 8 m CE models 24H721 24H724 24H745 24H748 24H887 234H890 24H91...

Страница 28: ...metered LDM5 BSPP flex ext model 24H705 24H717 24H729 24H741 24H871 24H883 24H895 24H907 1 24F888 VALVE metered LDM5 BSPP rigid ext model 24H706 24H718 24H730 24H742 24H872 24H884 24H896 24H908 1 24F8...

Страница 29: ...Tote Mounted Models and Parts 3A1335A 29 14 1 3 4 10 12 5 11...

Страница 30: ...id 24H803 X LDM5 Flex 24H804 X LDM5 Rigid 24H805 X LDP5 Flex 24H806 X LDP5 Rigid 24H807 X LDM5 Flex 24H808 X LDM5 Rigid 24H809 X LDP5 Flex 24H810 X LDP5 Rigid 24H811 X LDM5 Flex X 24H812 X LDM5 Rigid...

Страница 31: ...x 24H969 X LDM5 Rigid 24H970 X LDP5 Flex 24H971 X LDP5 Rigid 24H972 X LDM5 Flex 24H973 X LDM5 Rigid 24H974 X LDP5 Flex 24H975 X LDP5 Rigid 24H976 X LDM5 Flex X 24H977 X LDM5 Rigid X 24H978 X LDP5 Flex...

Страница 32: ...BSPT 6 ft 1 8 m non CE models 24H807 24H810 24H972 24H975 page 44 1 24H861 KIT fluid oil BSPP 6 ft 1 8 m non CE models 24H803 24H806 24H968 24H971 page 44 1 24H608 KIT fluid oil NPT 6 ft 1 8 m CE mar...

Страница 33: ...models 24H808 24H820 24H973 24H985 1 24F883 VALVE metered LDP5 NPT flex ext models 24H809 24H821 24H974 24H986 1 24F884 VALVE metered LDP5 NPT rigid ext models 24H810 24H822 24H975 24H987 1 24F887 VAL...

Страница 34: ...24J034 X X 24J035 X X Model NPT BSPP BSPT CE 24J036 X 24J037 X 24J038 X 24J039 X X 24J040 X X 24J041 X X Model NPT BSPP BSPT CE 24J042 X 24J043 X 24J044 X 24J045 X X 24J046 X X 24J047 X X Ref Part No...

Страница 35: ...4 18 NPT with adapter models 24J030 24J033 24J036 24J039 24J042 24J045 1 24H404 VALVE grease 1 4 19 BSPP with adapter models 24J031 24J034 24J037 24J040 24J043 24J046 1 24H400 VALVE grease 1 4 19 BSP...

Страница 36: ...LDP5 Rigid 24H758 X X LDM5 Flex 24H759 X X LDM5 Rigid 24H760 X X LDP5 Flex 24H761 X X LDP5 Rigid 24H762 X X LDM5 Flex X 24H763 X X LDM5 Rigid X 24H764 X X LDP5 Flex X 24H765 X X LDP5 Rigid X 24H766 X...

Страница 37: ...ex X 24H791 X LDM5 Rigid X 24H792 X LDP5 Flex X 24H793 X LDP5 Rigid X 24H794 X LDM5 Flex X 24H795 X LDM5 Rigid X 24H796 X LDP5 Flex X 24H797 X LDP5 Rigid X Model Reel NPT BSPP BSPT Valve Valve Extensi...

Страница 38: ...8 X X LDP5 Rigid X 24H940 X LDM5 Flex 24H941 X LDM5 Rigid 24H942 X LDP5 Flex 24H943 X LDP5 Rigid 24H944 X LDM5 Flex 24H945 X LDM5 Rigid 24H946 X LDP5 Flex 24H947 X LDP5 Rigid 24H948 X LDM5 Flex 24H949...

Страница 39: ...5 page 45 1 24H834 KIT hose 15 ft 5 m fluid BSPT models 24H794 24H797 24H960 24H963 page 45 1 24H835 KIT hose 15 ft 5 m fluid BSPP models 24H790 24H793 24H956 24H959 page 45 1 24H859 KIT fluid oil NPT...

Страница 40: ...id ext models 24H761 24H797 24H926 24H773 24H938 24H785 24H951 24H963 1 24F887 VALVE metered LDM5 BSPP flex ext models 24H754 24H790 24H919 24H766 24H931 24H778 24H944 24H956 1 24F888 VALVE metered LD...

Страница 41: ...ound 181 kg Grease Models Model Reel NPT BSPP BSPT CE 24J048 X 24J049 X 24J050 X 24J051 X X 24J052 X X 24J053 X X 24J060 X X 24J061 X X 24J062 X X 24J063 X X X 24J064 X X X 24J065 X X X Model Reel NPT...

Страница 42: ...ft 1 8 m BSPT model 24J053 24J059 24J065 24J071 page 45 1 24H674 HOSE fluid grease 6 ft 1 8 m BSPP model 24J052 24J058 24J064 24J070 page 45 1 24J501 KIT fluid grease hose 6 ft 1 8 m NPT model 24J066...

Страница 43: ...0 kg 24J054 24J059 24J066 24J068 24J069 24J071 17 202577 SWIVEL Z 1 4 18 NPT model 24J048 24J051 24J054 24J057 24J060 24J063 24J066 24J069 1 24G614 SWIVEL Z 1 4 19 BSPT model 24J050 24J053 24J056 24J0...

Страница 44: ...2 in ID X 6 ft 1 8 m oil 1 2d FITTING 1 4 in BSPT to 3 8 in BSPP 1 Ref Description Qty 2a FITTING 1 2 in BSPT to 1 2 in BSPP 1 2b HOSE 3 8 in ID X 6 ft 1 8 m air water 1 2c HOSE 1 2 in ID X 6 ft 1 8...

Страница 45: ...scription Qty 2a FITTING 1 2 in BSPT to 1 2 in BSPP 1 2b HOSE 3 8 in ID X 6 ft 1 8 m air water 1 2c HOSE 1 2 in ID X 6 ft 1 8 m oil 1 2d FITTING 1 4 in BSPT to 3 8 in BSPP 1 2e FITTING 1 4 in BSPT to...

Страница 46: ...2c HOSE 3 8 in ID X 6 ft 1 8 m air water 1 2b HOSE 1 2 in X 6 ft 1 8 m oil hose BSPP 1 2d FITTING 1 2 in BSPT to 1 2 in BSPP 1 Ref Description Qty 2a FITTING 1 4 in BSPT to 3 8 in BSPP 1 2c HOSE 3 8...

Страница 47: ...in X 6 ft 1 8 m oil hose BSPP 1 2d FITTING 1 4 in BSPT to 3 8 in BSPP 1 2e FITTING 1 4 in BSPT to 1 4 in BSPT 2 Ref Description Qty 2a FITTING 1 2 in BSPT to 1 2 in BSPP 1 2b HOSE 3 8 in ID X 6 ft 1 8...

Страница 48: ...tronic Metered Dispense Valves instruction manual included with meter Grease Gun Grease gun Technical Data is provided in the Pro Shot Grease Dispense Valve instruction manual included with grease gun...

Страница 49: ...m F 0 7 in 19 mm G 1 8 in 46 mm H 1 9 in 48 5 mm J Minimum to Maximum 40 in 49 2 in 1020 1250 mm K Minimum to Maximum 42 in 51 2 in 1070 1300 mm L 4 x 0 3 in 4 x 8 2 mm Pump mounting thread 2 in 11 1...

Страница 50: ...des 24F910 Dimensions A 13 7 in 350 mm B 8 in 208 mm C 7 in 182 mm D 2 x 0 8 in 2 x 22 mm E 2 x 0 75 in 2 x 20 mm F 7 8 in 200 mm G 5 8 in 148 mm H 2 x 1 4 in 2 x 37 5mm Pump mounting thread 2 in 11 1...

Страница 51: ...1335A 51 Meter Tray 24F914 Dimensions A 3 7 in 96 mm B 2 x 1 in 2 x 23 5mm C 2 x 0 8 in 2 x 21 mm D 6 in 150 mm E 8 in 201 mm F 8 25 in 210 mm G 2 x 2 in 2 x 50 5 mm H 26 5 in 675 5mm J 21 in 535 mm A...

Страница 52: ...1022 mm C 23 in 588 mm Cart 400 pound 180 kg Dimensions A 33 6 in 854 mm B 40 2 in 1022 mm C 27 5 in 700 mm Weight capacity 200 pounds 90 7 kg Cart weight 38 5 pounds 17 5 kg Weight capacity 500 pound...

Страница 53: ...ine max working pressure 2000 psi 137 MPa 13 7 bar Grease line max working pressure 5000 psi 344 7 MPa 34 4 bar Oil or grease line component wet ted materials Zinc plated carbon steel buna n rubber Ho...

Страница 54: ...workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS...

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