background image

Repair 

4

3A0020B

NOTE: Be careful not to damage piston rod assem
bly (9).

7. Place a cloth over the hydraulic ports (P). Use a rub

ber mallet to tap piston rod assembly (9) out of cylin
der (1).

8. Clamp piston rod flats (9) in a vise to prevent dam

age to piston rod.

9. Use o-ring pick to remove sealing ring and rubber 

energizing ring of bidirectional seal (9b). Remove 
bearing (9c).

10. Thoroughly clean all metal parts in a compatible sol

vent and inspect for wear or damage. Replace as 
necessary.

Assembly

NOTE: Be careful not to damage piston rod assem
bly (9).

1. Clamp piston rod (9) flats or hex in a vise to prevent 

damage to the piston rod.

2. Lubricate piston lead-in (L) with hydraulic oil to 

ensure rubber energizing ring of bidirectional seal 
(9b) seats properly. Install one edge of rubber ener
gizing ring in deep piston groove and press the rest 
of the o-ring down while preventing the o-ring from 
twisting.

3. Install sealing ring of bidirectional seal (9b) over rub

ber energizing ring and install bearing (9c) in shal
low piston groove.

4. Remove piston assembly (9) from vise and lubricate 

bidirectional seal (9b) and bearing (9c) with hydrau
lic oil.

Residual hydraulic oil in the cylinder can spray out of 
ports during removal of the piston assembly. 

NOTICE

To avoid damaging piston rod, do not clamp on pis
ton rod surface.

r_258640_3A0020A_3h

9

1

P

Do not clamp vise on this surface.

r_258640_3A0020A_4h

9c

9b

9

flats

hex

NOTICE

Prevent rubber energizing ring from twisting during 
installation. The bidirectional seal (9b) will not func
tion properly if the rubber energizing ring is twisted.

NOTICE

Only expand the sealing ring of bidirectional seal 
(9b) and bearing (9c) as much as needed to fit over 
the piston. Damage will occur when the sealing ring 
or bearing are opened wider than necessary.

L

r_258640_3A0020A_4h

9c

9b

9

Содержание 258771

Страница 1: ... professional use only Not for use in explosive atmospheres 258771 Horizontal Hydraulic Driver 1200 psi 8 2 MPa 82 7 bar Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual and all supplied manuals Save all instructions r_258640_3A0020A_1h 3A0020B ENG ...

Страница 2: ...e Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over be...

Страница 3: ...tact your Graco distributor Unauthorized use of lesser grade oil or substitutes may void the warranty Hydraulic Oil Working Temperature The maximum hydraulic oil operating temperature is 160 F 71 C The motor seals will wear faster and leakage may occur if the pump is operated at higher oil temperatures If the hydraulic oil temperature approaches 160 F 71 C check the hydraulic fluid supply cooling ...

Страница 4: ...iston groove and press the rest of the o ring down while preventing the o ring from twisting 3 Install sealing ring of bidirectional seal 9b over rub ber energizing ring and install bearing 9c in shal low piston groove 4 Remove piston assembly 9 from vise and lubricate bidirectional seal 9b and bearing 9c with hydrau lic oil Residual hydraulic oil in the cylinder can spray out of ports during remo...

Страница 5: ...inder 1 Apply hydraulic oil to bidirectional seal and bearing 9c Use rubber mallet to tap piston rod assembly until the piston is approximately at the middle of the cylinder 9 Install second seal housing 2 on cylinder 1 Torque to 150 160 ft lbs 203 216 N m NOTE Use a rubber mallet to gently tap seal hous ing while turning by hand to start threading the seal housing into cylinder 10 Apply pipe seal...

Страница 6: ... r_258640_3A0020A_13h r_258640_3A0020A_12h 1 1 1 3 3 2x Ref Part Description Qty 1 258835 KIT cylinder hydraulic 1 2 258768 HOUSING rod seals assembly includes item 2a 2 2a 113570 O RING 1 4 112698 FITTING elbow street 2 5 100139 PLUG pipe 4 9 258769 ROD piston hydraulic assembly includes 9a 9c 1 9a ROD piston hydraulic 1 9b SEAL piston bidirectional includes rubber energizing ring and sealing rin...

Страница 7: ...Parts 3A0020B 7 ...

Страница 8: ...Layout r_258640_3A0020A_14h 17 375 in 441 3 mm A B C D G F r_258640_3A0020A_17h r_258640_3A0020A_15h E A 6 165 in 156 6 mm B 5 114 in 129 9 mm C 6 5 in 165 1 mm D 4 43 in 112 5 mm E 5 906 in 150 mm 120 bolt circle F 6 26 in 159 0 mm G 4 in 101 6 mm ...

Страница 9: ...Maximum hydraulic fluid flow 10 3 gpm 38 9 liter min Maximum cycle rate 65 cycles per minute Hydraulic fluid consumption 1 gal 3 8 liters per 6 3 cycles Effective piston area 6 1 sq in 39 2 cm2 Piston rod diameter 1 125 in 28 6 mm Stroke length 3 in 76 2 mm Thrust at 1200 psi 8 3 MPa 83 bar 7300 lbf 32 472 N Weight approx 40 lb 18 1 kg ...

Страница 10: ...e the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limit...

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