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Graco 24W159 Скачать руководство пользователя страница 9

Installation

Installation

Installation

Installation

Before

Before

Before Installing

Installing

Installing the

the

the Kit

Kit

Kit

• Servicing the electrical control box exposes you

to high voltage. To avoid electric shock, turn off
power at the main circuit breaker before opening
the enclosure.

• All electrical wiring must be done by a qualified

electrician and comply with all local codes and
regulations.

• This equipment must be grounded to reduce the

risk of static sparking and electric shock, which
could cause fumes to ignite or explode. See

Grounding, page 16

.

Follow the Pressure Relief Procedure in
your PD2K manual whenever you see
this symbol.

This equipment stays pressurized until pressure
is manually relieved. To help prevent serious
injury from pressurized fluid such as skin injection,
splashing fluid, and moving parts, follow the
Pressure

Pressure

Pressure Relief

Relief

Relief Procedure

Procedure

Procedure in your system manual

when you stop spraying and before cleaning,
checking, or servicing the equipment.

1.

Flush the system as explained in your PD2K
Operation Manual. Follow the Pressure Relief
Procedure in your PD2K manual.

2.

Close the main air shutoff valve on the air supply
line.

3.

Remove electrical power from the system.

Install

Install

Install the

the

the Pump

Pump

Pump

The electronic portion of the pump kit must remain
outside the hazardous location. See Figure 2.

1.

Follow the steps in Before

Before

Before Installing

Installing

Installing the

the

the Kit,

Kit,

Kit, in the

previous section.

2.

Plan your installation so that all pumps are
located within 6 ft. of the PD2K electrical control
box (D). Each multi-conductor cable (10) must
be able to reach from the dual cable grommet
(9) to one of the ports on the control box. See

Electrical Connections, page 14

. See also Figure

2.

NOTE:

NOTE:

NOTE: To mount pumps on both sides of the
control box, turn the pump control module (6)
over, and connect the dual cable grommet (9) on
the other side of the rear mounting bracket.

3.

Install the pump assembly securely by bolting
the rear mounting bracket (4) to desired wall or
sturdy surface. See

Dimensions, page 32

.

4.

Apply approved fireproof sealant to the mating
surface of the mounting plate (1), to ensure
an airtight seal. Mount the plate on the
horizontal surface that is the barrier between
the hazardous and non-hazardous areas. See

Dimensions, page 32

.

334512C

9

All manuals and user guides at all-guides.com

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Содержание 24W159

Страница 1: ...d and solvent solvent solvent For For For professional professional professional use use use only only only Important Important Important Safety Safety Safety Instructions Instructions Instructions Re...

Страница 2: ...Expansion Kit Parts 28 Notes 31 Dimensions 32 Technical Data 33 Graco Standard Warranty 34 Related Related Related Manuals Manuals Manuals Manual Manual Manual No No No Description Description Descrip...

Страница 3: ...70 cc Low Pressure Color Pump Kit Isolated 300 psi 2 068 MPa 20 68 bar 24W277 24W303 35 cc High Pressure Color or Catalyst Pump Kit Isolated 1500 psi 10 34 MPa 103 4 bar 24W278 24W304 70 cc High Pres...

Страница 4: ...ebris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Groundi...

Страница 5: ...y parts Keep clear of moving parts Do not operate equipment with protective guards or covers removed Pressurized equipment can start without warning Before checking moving or servicing equipment follo...

Страница 6: ...ea while equipment is energized or under pressure Turn off all equipment and follow the Pressure Pressure Pressure Relief Relief Relief Procedure Procedure Procedure when equipment is not in use Check...

Страница 7: ...ryone in the work area must wear appropriate respiratory protection Always wear a properly fitting respirator which may include a supplied air respirator Ventilate the work area according to instructi...

Страница 8: ...with ISO Never use reclaimed solvents which may contain moisture Always keep solvent containers closed when not in use Always lubricate threaded parts with an appropriate lubricant when reassembling N...

Страница 9: ...elief Procedure in your PD2K manual 2 Close the main air shutoff valve on the air supply line 3 Remove electrical power from the system Install Install Install the the the Pump Pump Pump The electroni...

Страница 10: ...ous Hazardous Hazardous Location Location Location Hazardous Hazardous Hazardous Location Location Location Hazardous Hazardous Hazardous Location Location Location Figure 2 10 334512C All manuals and...

Страница 11: ...1b Apply low strength thread adhesive and install the fitting in the upper throat cartridge port 4 Repeat for the lower throat cartridge 5 If you are lubricating the dosing valves remove the plug and...

Страница 12: ...e Y fitting 55 supplied in the kit to restore air supply to the electrical control box D 3 Connect the supplied 1 4 in 6 mm OD tubing 35 between the open branch of the Y fitting 55 and the air inlet o...

Страница 13: ...a 1 4 npt f fluid hose from the fluid source to the pump s fluid inlet fitting S 2 Connect a 1 4 npt f fluid outlet hose from the pump s fluid outlet fitting R to the gun s fluid supply Figure 5 Pump...

Страница 14: ...from the system 2 Remove the cover from the electrical control box 3 Remove the knockout K from the side of the electrical control box 4 Thread the cable into the electrical control box and connect to...

Страница 15: ...p 1 P2 for pump 2 P3 for pump 3 P4 for pump 4 red wire to terminal black wire to terminal Figure 8 48 Vdc Power Supply Connection Points 6 Install the dual grommet 9 shipped loose on the free end of t...

Страница 16: ...l for complete grounding instructions 2 Ground the expansion kit pump s as follows a Connect a ground wire to the ground screw 8 on the added pump kit s back panel 4 Connect the other end of the groun...

Страница 17: ...1 Figure 10 Install Expansion Kit Cover 2 Restore electrical power 3 Turn on the control box power switch 4 Press and navigate to System Screen 1 on the Advanced Display Module Change the number of Co...

Страница 18: ...t Offset Factor and Outlet Sensitivity Factor on Pump Screen 2 see your PD2K Operation Manual Also create a recipe using the new material number which can be found on Pump Screen 1 under Available Col...

Страница 19: ...INLET UP dosing valve b Connect red tubing R from the UP CLOSED fitting to the 90 tube fitting on the end of the INLET UP dosing valve c Connect black tubing K from the DOWN OPEN fitting to the 90 tu...

Страница 20: ...e 1 1 1 Dose Dose Dose Valve Valve Valve Actuation Actuation Actuation Pump Pump Pump Stroke Stroke Stroke Up Up Up Inlet Inlet Inlet Valve Valve Valve Down Down Down Inlet Inlet Inlet Valve Valve Val...

Страница 21: ...e other for encoder feedback The connectors are keyed differently to ensure correct installation Attach the two ground wires to the ground screw on the pump motor N Figure 20 Pump Control Module Conne...

Страница 22: ...5V 206 CABLE 15V206 CABLE 16V426 CABLE 16V426 POW ER M ODULE 24R257 CABLE 121227 CABLE 121227 A WI GA TEWA Y 24R910 5 16T072 CABLE 15V206 INTEGRA TION GA TEWA Y 5 CABLE 121001 CABLE 16T658 CABLE 16H07...

Страница 23: ...3 4 5 CABLE 121227 INTEGR A TION GA TEWA Y 5 A WI GA TEWA Y 24R910 5 CABLE 121001 CABLE 121227 1 2 3 4 5 1 2 3 4 5 16T072 25 PIN D SUB CABLE 16T659 24VDC COM SOL VENTCUTOFF 121324 GRND SCREW GRND SCRE...

Страница 24: ...16 14 13 12 11 10 15 9 8 7 6 5 4 3 2 1 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 6 7 8 48V COM 1 2 3 4 V P FOR FLUID REG PUM P 3 24VDC COM 24VDC COM M ANIFOLD INLET TRANSDUCER PUM P 4 16P289 OR 16P290 OUTLET TRAN...

Страница 25: ...OM 24VDC COM UNUSED UNUSED 24VDC COM 24VDC COM 24VDC COM 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 COM 24VDC COM 24VDC COM 24VDC M ANIFOLD COM 24VDC COM 24VDC UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSE...

Страница 26: ...U SED UNU SED UNU SED UNU SED UNU SED 24VDC COM 24VDC COM 24VDC COM 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 COM 24VDC COM 24VDC COM 24VDC M ANIFOLD UNU SED UNU SED UNU SED UNU SED UNU SED UNU SED UNU SED...

Страница 27: ...0 COLOR 21 COLOR 22 COLOR 23 COLOR 24 COLOR 25 COLOR 26 COLOR 27 COLOR 28 COLOR 29 COLOR 30 1 2 3 4 5 6 M ANIFOLD 1 2 3 4 5 6 1 2 3 4 5 6 12VDC COM 12VDC COM 12VDC COM 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3...

Страница 28: ...Pump Expansion Kit Parts Pump Pump Pump Expansion Expansion Expansion Kit Kit Kit Parts Parts Parts 28 334512C All manuals and user guides at all guides com...

Страница 29: ...d 10 32 x 7 8 in 22 mm 4 12 114231 NUT lock 10 32 4 14 121487 GROMMET electrical 3 4 in 1 17 16X048 LABEL warning 1 18 17B863 ADAPTER bulkhead transducer 2 19 121399 O RING 012 FX75 2 SENSOR pressure...

Страница 30: ...ption Description Qty Qty Qty 57 24N345 HOSE coupled 1 5 ft 1 62 24N346 HOSE coupled 2 5 ft 1 Items marked are not available separately Replacement Danger and Warning labels tags and cards are availab...

Страница 31: ...Notes Notes Notes Notes 334512C 31 All manuals and user guides at all guides com...

Страница 32: ...Dimensions Dimensions Dimensions Dimensions Figure 28 Figure 29 Figure 30 32 334512C All manuals and user guides at all guides com...

Страница 33: ...t Kit U S U S U S Metric Metric Metric Maximum fluid working pressure Kits 24W159 and 24W160 300 psi 2 1 MPa 21 bar Kits 24W277 and 24W278 1500 psi 10 5 MPa 105 bar Maximum working air pressure 100 ps...

Страница 34: ...NTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND AND AND FITNESS FITNESS...

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