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Warnings 

4

3A0233B

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back 
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where 
applicable.

WARNING

SKIN INJECTION HAZARD 

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just 
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

Do not point gun at anyone or at any part of the body.

Do not put your hand over the fluid outlet.

Do not stop or deflect leaks with your hand, body, glove, or rag.

Follow Pressure Relief Procedure in this manual, when you stop dispensing and before cleaning, 
checking, or servicing equipment.

Tighten all fluid connections before operating the equipment.

Check hoses and couplings daily. Replace worn or damaged parts immediately.

FIRE AND EXPLOSION HAZARD 

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent 
fire and explosion:

Use equipment only in well ventilated area.

Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop 
cloths (potential static arc). 

Keep work area free of debris, including solvent, rags and gasoline.

Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes 
are present.

Ground all equipment in the work area. See Grounding instructions.

Use only grounded hoses.

Hold gun firmly to side of grounded pail when triggering into pail.

If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment 
until you identify and correct the problem.

Keep a working fire extinguisher in the work area.

ELECTRIC SHOCK HAZARD 

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause elec-
tric shock.

Turn off and disconnect power cord before servicing equipment.

Use only grounded electrical outlets.

Use only 3-wire extension cords.

Ensure ground prongs are intact on power and extension cords.

Do not expose to rain. Store indoors.

Содержание 24C769

Страница 1: ...r 1 1 Extruders and robotic interface rams For professional use only Not for use in explosive atmospheres D200 3 inch dual post 200 liter 55 gallon 150 psi 1 0 MPa 10 bar Maximum Air Inlet Pressure Se...

Страница 2: ...n Maintenance 15 Troubleshooting 16 Repair 17 Parts 20 Accessories 24 200 Liter 55 Gallon Platen 24 Drum Position Clamp Set for D200 Ram 206537 24 55 Gallon Platen Cover Kit 255691 24 Pump Mounting Ki...

Страница 3: ...Integrated air controls with pump regulator 257452 3 in D200 Hydra Mate systems 196079 55 gallon EPDM NA 257453 3 in D200 Hydra Mate systems 196708 55 gallon neoprene NA 24C769 3 in D200 8900 Proport...

Страница 4: ...s immediately FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area...

Страница 5: ...ls Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about you...

Страница 6: ...ated Air Controls see FIG 2 D Platen Bleed Port E Blowoff Air Supply Line see FIG 12 F Platen Lift Rod G Main Air Line not supplied H Air Line Drain Valve not supplied J Air Filter not supplied K Blee...

Страница 7: ...off to the air motor When closed the valve relieves air trapped between it and the air motor Push the valve in to shutoff Blowoff button AG turns air on and off to push the platen out of an empty drum...

Страница 8: ...entification Key EA Plate EB Wipers EG Spacer EH Cap Screws EJ Clamps EK Bleed Handle EL Bleed Valve EM Air Assist Body Check Valve EN Wiper Plate under wiper EP O ring Seal FIG 3 Platen TI10518A 2556...

Страница 9: ...pplied ground wire into slot in lug and tighten locknut securely Connect other end of wire to a true earth ground See FIG 4 Air and fluid hoses use only electrically conductive hoses with a maximum of...

Страница 10: ...replacement parts order Kit 255477 The kit includes 2 each of capscrews FA lock washers not shown and drum stops FB 1 Locate the correct set of mounting holes on the ram base 2 Using the capscrews FA...

Страница 11: ...and Monark Check Mate 450 Pumps only install the mounting plate CA from kit 224829 onto the mounting brackets 42 using four screws CB and lockwashers CC See FIG 7 NOTE The plate CA is oriented differe...

Страница 12: ...motor to the mounting brackets 42 or mounting plate CA with the fasteners supplied as applicable NOTE Before proceeding to step 4 install Adapter Kit 224267 for the Fire Ball 300 pump Install Adapter...

Страница 13: ...efore Using Equipment The pump was tested with lightweight oil which is left in the fluid passages to protect parts To avoid contaminat ing fluid with oil flush the pump with a compatible sol vent bef...

Страница 14: ...valve AC set to DOWN while pump is operating NOTE Increase air pressure to the ram if the pump does not prime properly with heavier fluids Decrease air pressure if fluid is forced out around the top s...

Страница 15: ...n or damaged wipers EB raise platen up out of drum Remove drum from base Wipe fluid off of platen 2 Cut top and bottom wipers with knife and remove from platen See FIG 13 Reinstall 55 Gallon Platen Wi...

Страница 16: ...s Air pressure too high Decrease Worn or damaged wipers Replace See Remove 55 Gallon Platen Wipers on page 15 Pump will not prime properly or pumps air Closed air valve or clogged air line Open clear...

Страница 17: ...Inspect parts for wear or damage Replace as nec essary NOTE Do not reinstall end cap assembly if the ram piston 202e needs to be removed from the piston rod See Assemble Piston Rod Seal and Bearing in...

Страница 18: ...new o rings 2h 2c and lubricate piston 2e and o rings 2 Apply medium strength thread sealant Install piston 2e washer 2g and nut 2f on piston rod 2n 3 Carefully insert piston 2e into cylinder and pus...

Страница 19: ...Repair 3A0233B 19...

Страница 20: ...Gallon Platen 257452 3 in Ram with Neoprene 55 Gallon Platen 257453 3 in Ram 257461 4 6 5 8 2b 2c 2d 2a 2j 2k 2m 2n 2c 1 2h 2e 2g 2f 40 53 54 55 41 9 ft 20 18 See Detail A r_257453_3a0233_1c 02938 64...

Страница 21: ...g WASHER split 2 2h O RING 2 2j BEARING ram end cap 2 2k RETAINER retaining ring 2 2m SPRING compression 2 2n 167651 ROD piston ram 2 3 C79109 RING retaining 3 06 dia 2 4 621386 BEAM support 1 5 10153...

Страница 22: ...Ram with Integrated Air Controls and 55 Gallon EPDM Platen 257435 Detail A Detail A 16 ti11078a ti10767a 2b 2c 2d 2a 2j 2k 2m 2n 2c 2h 2e 2g 2f 8 6 5 4 17 20 17 53 54 55 40 41 20 42 43 3 15 36 11 12...

Страница 23: ...ING ram end cap 2 2k RETAINER retaining ring 2 2m SPRING compression 2 2n 167651 ROD piston ram 2 3 C79109 RING retaining 3 06 dia 2 4 167646 BEAM tie 1 5 101533 WASHER spring lock 2 6 101535 NUT full...

Страница 24: ...AL wiper drum 55 gal neo prene for 255664 only 2 255653 SEAL wiper drum 55 gal EPDM for 255663 only 2 114 PLATE ram 55 gal 1 116 114243 VALVE check 1 117 114153 FITTING TUBE quick disconnect 1 118 100...

Страница 25: ...ed for mounting Fire Ball 425 10 1 50 1 and 75 1 pumps Mounting hardware for pump to plate CA Ref No Part No Description Qty CC 100133 LOCKWASHER spring 3 8 in 4 CD 100004 SCREW hex hd cap 3 8 16 x 1...

Страница 26: ...ions Weight A B ram down E F C D r_257435_3a0233_1c Ram Model A in mm B in mm C in mm D in mm E in mm F in mm D200 102 3 2599 64 8 1646 21 0 533 25 0 635 38 0 965 42 0 1067 Platen Size Gallons Liters...

Страница 27: ...packages see manual 312376 For Dura Flo pump packages see manuals 311826 311828 311833 Wetted Parts Displacement pump For Check Mate displacement pumps see manual 312375 For Dura Flo displacement pump...

Страница 28: ...al or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EX...

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