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310944

TYPE OF PROBLEM

WHAT TO CHECK

If check is OK, go to next check

WHAT TO DO

When check is not OK refer to this column

Basic Electrical Problems

1. Motor control board. Board shuts down and

displays error code.

1. Motor Control Board Diagnostics, page 24.

2. Electrical supply. Meter must read 85--130 Vac

for 100--120 Vac models.

2. Reset building circuit breaker; replace

building fuse. Try another outlet.

3. Extension cord. Check extension cord conti-

nuity with volt meter.

3. Replace extension cord.

4. Sprayer power supply cord (66). Inspect for

damage such as broken insulation or wires.

4. Replace power supply cord.

5.

That motor leads are securely fastened and

properly mated.

5. Replace loose terminals; crimp to leads. Be

sure terminals are firmly connected.

Clean circuit board terminals. Securely re-

connect leads.

6. For loose motor brush lead connections and

terminals. See page 13.

6. Tighten terminal screws. Replace brushes

if leads are damaged. See page 13.

7. Brush length, which must be 1/2 in. minimum.

See page 13.

NOTE:

Brushes do not wear at the same rate

on both sides of motor. Check both brushes.

7. Replace brushes. See page 13.

8. For broken or misaligned motor brush springs.

Rolled portion of spring must rest squarely on

top of brush. See page 13.

8. Replace spring if broken. Realign spring

with brush. See page 13.

9. Motor brushes may be binding in brush hold-

ers. See page 13.

9. Clean brush holders. Remove carbon with

small cleaning brush. Align brush leads

with slot in brush holder to assure free verti-

cal brush movement.

10.Motor armature commutator for burn spots,

gouges and extreme roughness.

See page 13.

10.Remove motor and have motor shop resur-

face commutator if possible, page 28.

11. Motor armature for shorts using armature

tester (growler) or perform spin test. See page

12.

11. Replace motor, page 28.

Refer to wiring diagram on

page 40, to identify test

points (TP).

1. Power supply cord (66). Connect volt meter

between TP1 (neutral) and TP2 (L2, 120 Vac).

Plug in sprayer. Meter must read 85--130 Vac

for 100--120 Vac models.

Unplug sprayer.

1. Replace power supply cord.

2. ON/OFF switch (23). Connect volt meter be-

tween L1 or L and L2 or N terminal on ON/

OFF switch. Plug in sprayer and turn ON.

Meter must read 85--130 Vac for 100--120 Vac

models.

2. Replace ON/OFF switch, page 16.

3. Motor thermal cutoff switch. Turn sprayer OFF.

Check for continuity between TO1 and TO2

with ohmmeter.

3. If thermal switch is open (no continuity), al-

low motor to cool. If switch remains open

after motor cools, replace motor. If thermal

switch closes after motor cools, correct

cause of overheating.

4. All terminals for damage or loose fit.

4. Replace damaged terminals and reconnect

securely.

Содержание 249161

Страница 1: ...al paints and coatings Models 249161 249162 249170 249171 3000 psi 21 MPa 210 bar Maximum Working Pressure 310944G Related Manuals 310939 311061 ti3639b Models 249170 249171 Models 249161 249162 Impor...

Страница 2: ...mmable or combustible materials used in places such as cabinet shops or other factory or fixed locations If you intend to use this equipment in this type of application you must comply with NFPA 33 an...

Страница 3: ...rom explosive vapors D Keep work area free of debris including solvent rags and gasoline D Do not plug or unplug power cords or turn lights on or off when flammable fumes are present D Ground equipmen...

Страница 4: ...maged parts immediately with genuine ASM replacement parts only D Do not alter or modify equipment D Use equipment only for its intended purpose Call your ASM distributor for information D Route hoses...

Страница 5: ...ure Adjusting Knob Controls fluid outlet pressure K ON OFF Switch Power switch that controls main power to sprayer M 50 ft 15 m Main Hose 1 4 in ID grounded nylon hose with spring guards on both ends...

Страница 6: ...es carefully to avoid interference with other connections of pressure control Do not pinch wires between cover and control box 1 Keep all screws nuts washers gaskets and electrical fittings removed du...

Страница 7: ...sure Problems 1 Pressure control knob setting Motor will not run if at minimum setting fully counterclock wise 1 Slowly increase pressure setting to see if motor starts 2 Spray tip or fluid filter may...

Страница 8: ...f brush See page 13 8 Replace spring if broken Realign spring with brush See page 13 9 Motor brushes may be binding in brush hold ers See page 13 9 Clean brush holders Remove carbon with small cleanin...

Страница 9: ...o circuit board 100 for damaged or loose wires or connectors In spect wiring insulation and terminals for signs of overheating 8 Be sure male terminal blades are cen tered and firmly connected to fema...

Страница 10: ...ld clog pump 5 Leaking around throat packing nut which may indicate worn or damaged packings page 29 5 Replace packings page 29 Also check piston valve seat for hardened paint or nicks and replace if...

Страница 11: ...re for shorts Use an armature tester growler or perform spin test page 12 Inspect windings for burns 3 Replace motor page 28 and repair all shorts before checking and replacing control board 4 Pressur...

Страница 12: ...no electrical shorts motor coasts two or three revolutions before complete stop If motor does not spin freely armature is shorted Replace motor page 28 Armature Brushes and Motor Wiring Open Circuit T...

Страница 13: ...A and gaskets on each side of motor 4 Fig 4 Push in spring clip J to release hook B from brush holder C Pull out spring clip 5 Fig 4 Loosen terminal screw D Pull brush lead E out of terminal leaving...

Страница 14: ...side 5 Test brushes a Remove pump connecting rod pin 112 refer to Removal step 5 page 29 b With sprayer OFF turn pressure control knob fully counterclockwise to minimum pressure Plug in sprayer c Tur...

Страница 15: ...15 310944 Notes...

Страница 16: ...m ON OFF switch 86 4 Remove toggle boot 42 and locking ring 43 Remove ON OFF switch 86 Installation 1 Install new ON OFF switch 86 Install locking ring 43 and toggle boot 42 2 Connect two wires A to O...

Страница 17: ...17 310944 Wiring Diagram 120 Vac Model 249161 6488A Fig 7...

Страница 18: ...onnect four wires A at ON OFF switch 18 4 Remove toggle boot 25 and locking ring 24 Remove ON OFF switch 18 Installation 1 Install new ON OFF switch 18 Install locking ring 24 and toggle boot 25 2 Con...

Страница 19: ...19 310944 Wiring Diagram 110 Vac Model 249170 BLUE BROWN BLUE BROWN GREEN RED BLACK YELLOW BLUE BROWN FROM MOTOR ON OFF SWITCH POTENTIOMETER PRESSURE TRANSDUCER POWER PLUG FILTER BOARD ti6584a Fig 9...

Страница 20: ...from plug C 4 Disconnect four wires A at ON OFF switch 18 5 Remove toggle boot 25 and locking ring 24 Remove ON OFF switch 18 Installation 1 Install new ON OFF switch 18 Install locking ring 24 and t...

Страница 21: ...Wiring Diagram 240 Vac Model 249171 BLUE BROWN BLUE BROWN GREEN YELLOW RED BLACK YELLOW BLUE BROWN FROM MOTOR ON OFF SWITCH POTENTIOMETER PRESSURE TRANSDUCER FILTER BOARD ti6619a BROWN BLUE POWER COR...

Страница 22: ...18 5 Squeeze inside tabs on ON OFF switch 18 and remove from control panel 67 Installation 1 Push ON OFF switch 18 into control panel 67 until inside tabs snap in place 2 Connect two wires A to ON OF...

Страница 23: ...23 310944 Wiring Diagram 120 Vac Model 249162 6489A Fig 13...

Страница 24: ...ED continues to blink two times repeatedly Run away pressure Pres sure greater than 4500 psi 310 bar 31 MPa Replace motor control board See following Motor Control Board procedure Three times repeated...

Страница 25: ...voltage leads D Lead D from potentiometer D Lead E from transducer 4 Remove five screws 38 and control board 100 Installation 1 Clean pad on rear of motor control board Apply small amount of thermal...

Страница 26: ...transducer grommet 124 3 Install filter housing 69 with three screws 98 Connect hose 65 4 Connect lead E to control board 100 5 Install cover 56 with four screws 23 Pressure Adjust Potentiometer Remo...

Страница 27: ...9 lockwashers 17 and bearing housing 67 7 Remove two screws 20 and washers 15 8 Remove four back screws 10 and lockwashers 15 and pull drive housing 78 off of motor 75 Installation 1 Push drive housin...

Страница 28: ...ws 38 and board 100 6 Remove strain relief 73 Refer to page 32 Thread motor leads out through hole in frame 7 Remove four screws 31 nuts 89 and motor 75 Assembly 1 Install new motor 75 on frame with f...

Страница 29: ...ure pin and retaining spring are properly installed CAUTION If the pump locknut loosens during operation the threads of the bearing housing will be damaged Make sure locknut is properly tightened 1 Fi...

Страница 30: ...A 6 10 15 12 14 16 17 19 20 31 22 27 28 33 34 37 39 46 52 54 75 76 67 77 78 85 89 101 112 41 REF 72 REF 71 106 24 25 72 15 129 28 TI3202d 71 95 82 97 79 49 65 55 27 112 111 44 113 Model 249161 shown...

Страница 31: ...249161 1 287707 COVER 249170 249171 44 162453 NIPPLE 1 46 183350 WASHER 2 49 112604 STRAINER 1 52 192027 SLEEVE cart 2 54 192719 HANGER pail 1 55 192723 NUT retaining 1 65 243994 HOSE coupled 1 4 in x...

Страница 32: ...32 310944 Parts Drawing TI3204A 18 132 57 69 98 30 51 58 26 68 29 62 63 REF 95 65 59 96 61 21 131 130 TI3205B 32 36 42 43 56 70 64 100 86 38 23 66 74 126 125 104 87 124 103 45 73 133 Model 249161...

Страница 33: ...ng 1 62 235014 VALVE drain 1 63 224807 BASE valve 1 64 236352 POTENTIOMETER adjustment 1 65 243994 HOSE coupled 1 REF NO PART NO DESCRIPTION QTY 66 246447 CORD SET power 1 68 243222 TRANSDUCER pressur...

Страница 34: ...34 310944 Parts Drawing 18 132 57 69 98 30 51 58 26 68 29 62 63 REF 95 65 59 96 61 21 131 130 TI3205B Model 249170 ti6586a 66 43 42 36 32 73 70 124 125 126 86 133 64 103 74 45 87 100 38 56 23...

Страница 35: ...drain 1 63 224807 BASE valve 1 64 236352 POTENTIOMETER adjustment 1 65 243994 HOSE coupled 1 REF NO PART NO DESCRIPTION QTY 66 241996 CORD SET power 1 68 243222 TRANSDUCER pressure 1 69 15C140 HOUSIN...

Страница 36: ...36 310944 Parts Drawing 18 132 57 69 98 30 51 58 26 68 29 62 63 REF 95 65 59 96 61 21 131 130 TI3205B Model 249171 ti6618a 66 42 43 36 32 73 70 124 125 126 86 133 64 103 74 45 100 38 56 23...

Страница 37: ...3 224807 BASE valve 1 64 236352 POTENTIOMETER adjustment 1 65 243994 HOSE coupled 1 REF NO PART NO DESCRIPTION QTY 66 245906 CORD SET jumper IEC320 1 68 243222 TRANSDUCER pressure 1 69 15C140 HOUSING...

Страница 38: ...0944 Parts Drawing Model 249162 95 82 22 72 14 12 16 97 79 49 41 101 15 75 10 28 78 77 37 71 52 34 46 25 24 95 Ref 23 65 20 15 76 6 31 55 27 112 33 111 54 19 17 89 44 39 67 TI0867C 61 57 85 53 91 see...

Страница 39: ...R 1 52 192027 SLEEVE cart 2 53 195805Y LABEL DANGER ST 1 54 192719 HANGER pail 1 55 192723 NUT retaining 1 57 15F302 LABEL crtl box cover 1 61 206994 FLUID tsl 8 oz bottle 1 65 243994 HOSE coupled 1 4...

Страница 40: ...40 310944 Parts Drawing Model 249162 ti0899c 6488a 73 13 80 111 11 56 146 38 47 89 66 23 42 43 68 26 134 21 74 45 69 30 141 50 62 63 29 51 64 96 32 36 86 108 67 60 49 58 108 106 41 145 112...

Страница 41: ...l 1 60 116252 SCREW 8 taptite phil 4 62 245103 VALVE drain 1 includes 29 30 50 51 63 141 63 114708 SPRING compression 1 64 236352 POTENTIOMETER adjust pressure 1 66 196836 CORD power 1 67 196678 PANEL...

Страница 42: ...42 310944 Notes...

Страница 43: ...4 6 0 8 3 0 0 027 0 019 1 4 in 3100 1 15 50 4000 1 2 560 200 53 1 1 3 8 0 031 0 021 1 4 in Basic Sprayer Wetted Parts zinc plated carbon steel polyurethane polyethylene stainless steel PTFE acetal chr...

Страница 44: ...WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE ASM s sole obligation and buyer s sole remedy for any breach of w...

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