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310524

Parts

Model 687105 Series B, 165 mm (6.5 in.) Ram, 65:1 King Motor, Check-Mate 800 Pump,
EPDM Wipers

Ref.
No.

Part No.

Description

Qty.

Ref.
No.

Part No.

Description

Qty.

238929

PLATE, 55 gallon ram

158979

NIPPLE, reducing; 1/2 x 3/8 npt

208391

VALVE, ball; 3/8 npt (m x f)

233087

RAM; 165 mm (6.5 in.)
See 310523 for parts

C32438

REGULATOR, ram & motor 5 in. King

237569

WIRE, ground, 25 ft.

236471

PUMP, King motor and CM800 assy
See 308352 and 309347 for parts

C32463

CLAMP, saddle assy

156849

NIPPLE; 3/8 npt

114243

VALVE, check

159841

ADAPTER

C12014

HOSE

155541

UNION, swivel

276025

LUG

102637

SCREW, cap, hex hd

109495

O-RING

244072

VALVE, control, ram

918467

HOSE

100016

WASHER, lock

C19800

SCREW, socket hd

205418

HOSE, coupled

617277

ROD, follower

161822

PLATE, mounting

100672

SCREW, set

101015

WASHER, lock

C19187

NUT, hex

105281

UNION, swivel, 45 deg.

215240

HOSE, coupled

948065

KIT, repair

156823

UNION, swivel

100896

FITTING, bushing,

158586

BUSHING; 1 in. npt(m) x 3/4 npt(f)

108124

VALVE, safety

100101

SCREW, cap, hex hd

100133

WASHER, lock

Содержание 234122

Страница 1: ...Parts List GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 Copyright 1996 Graco Inc is registered to I S EN ISO 9001 310524W Model 918316 Important Safety Instructions Read all warnings and instruct...

Страница 2: ...uiet King 24 1 Check Mate 800 16 6 MPa 166 bar 2400 psi 9 These products are CE marked Symbols 3 Warnings 3 Pump Selection Chart 6 Typical Installation 7 Selecting a Location for the Ram 8 System Acce...

Страница 3: ...maximum inbound air pressure to the ram D Never exceed the recommended working pressure or the maximum air inlet pressure stated on your pump or in the Technical Data on page 56 D Be sure that all spr...

Страница 4: ...rating the equipment D Check the hoses tubes and couplings daily Replace worn damaged or loose parts immedi ately Do not repair high pressure couplings you must replace the entire hose D Use only Grac...

Страница 5: ...the fluid container when raising or lowering the ram D Before checking or servicing the ram or pump follow the Pressure Relief Procedure on page 13 TOXIC FLUID HAZARD Hazardous fluid or toxic fumes c...

Страница 6: ...65 1 King CM800 CS Lower 65 1 King CM800 SST Lower 31 MPa 310 bar 4500 psi 31 MPa 310 bar 4500 psi 40 MPa 403 bar 5850 psi 40 MPa 403 bar 5850 psi 0 6 MPa 6 2 bar 90 psi 0 6 MPa 6 2 bar 90 psi 0 6 MP...

Страница 7: ...ower Plate Blowoff Button H Ram Air Supply Hose I Air Line Lubricator J Fluid Drain Valve required K Fluid Regulator L Applicator Gun or Valve M Gun Swivel N Mounting Plate 10 Follower Rod 20 Pump Ass...

Страница 8: ...uid hoses are properly sized for your system D to use only electrically conductive air and fluid hoses D to use only Graco approved hoses Do not remove the spring guard that is used to help protect th...

Страница 9: ...ocate upstream from all other air line accessories This isolates the acces sories for servicing Fluid Line Accessories Fig 1 Install the following accessories in the positions shown in the Typical Ins...

Страница 10: ...ere and in the individual component manuals WARNING FIRE AND EXPLOSION HAZARD When installing the pump ground the system as explained below Also read the section FIRE AND EXPLOSION HAZARD on page 4 To...

Страница 11: ...the risk of injury or equip ment damage D Make sure all material hose connec tions are secure D Do not pressurize the system until you have verified the system is ready and it is safe to do so 1 Check...

Страница 12: ...y 2 Open a drum of the proper material and place it under the elevated follower plate NOTE Whenever drum changes are required re move the cover from a drum of new material by hold ing it level and lif...

Страница 13: ...ispensing D install or clean the spray tip nozzle D check or service any of the system equipment PRESSURIZED FLUID HAZARD Do not operate the 80 1 Premier above 5 bar 73 psi air pressure The CM1000 low...

Страница 14: ...Too little pres sure can cause the ram to lift the entire drum from the ground PRESSURIZED FLUID HAZARD Bursts of material and air will exit the bleed port To reduce risk of injury or damage to equip...

Страница 15: ...om the drum to expose the material Make sure that there are no foreign objects on the material surface NOTE Whenever drum changes are required re move the cover from a drum of new material by hold ing...

Страница 16: ...ents that are chemically compat ible with the equipment wetted parts See the Technical Data sections of all the equipment manuals Always read the material manufacturer s literature before using fluid...

Страница 17: ...air pressure too high Decrease ram air pressure wipers Worn or damaged wipers Replace wipers See procedure on page 19 Material pump won t prime proper ly only pumps air Closed main air valve or clogge...

Страница 18: ...ve pressure always follow the Pressure Relief Procedure page 13 2 Fig 1 Using the ram hand valve 30 on the air control move the ram to the DOWN position 3 When the ram reaches the full down position m...

Страница 19: ...61 To replace worn or damaged wipers w Fig 5 w 1 Raise the follower plate up out of the drum by observing the cautions and warnings then follow ing steps 1 through 4 of the procedure for Chang ing Emp...

Страница 20: ...am Pressure Relief Procedure page 18 4 Relieve the ram air pressure 5 Bleed off pressure in system and excess material by opening dispense gun and catching material in waste container 6 Make note of a...

Страница 21: ...g the Air Motor to the Pump Reverse the above procedure to re attach the pump to the air motor Be sure that when you reinsert the collar couplings into the coupling nut 41 the large flanges point upwa...

Страница 22: ...ng nut 74 which attaches the pump to the air motor Be careful not to lose the collar couplings 8 Remove the nuts 76 from the tie rods 75 You can now separate the pump from the air motor 9 Raise the ra...

Страница 23: ...back onto the pump If your pump follower configuration has a gasket be sure to replace the gasket before sliding the follower back onto the pump Inspection Frequency Ram Periodically once a year insp...

Страница 24: ...6 Series B 165 mm 6 5 in Ram 80 1 Premier Motor Check Mate 1000 Pump EPDM Wipers 8934B 70 57 58 9 68 15 21 23 83 14 13 12 11 5 71 55 52 53 73 74 66 80 18 19 10 110 40 26 27 64 65 49 29 82 67 8 25 ti79...

Страница 25: ...1 26 276025 LUG 4 27 102637 SCREW cap hex hd 4 29 109495 O RING 1 40 233087 RAM 165 mm 6 5 in See 310523 for parts 1 49 244072 CONTROL ASSY ram air 1 52 C19800 SCREW socket hd 4 53 100016 WASHER lock...

Страница 26: ...el 918303 Series B 165 mm 6 5 in Ram 39 1 Premier Motor Check Mate 2100 Pump PVC Wipers 8933B 70 57 58 9 68 15 21 23 83 5 71 55 52 53 73 74 66 80 18 19 10 110 40 26 27 64 65 49 29 67 8 25 ti7942a Seri...

Страница 27: ...1 26 276025 LUG 4 27 102637 SCREW cap hex hd 4 29 109495 O RING 1 40 233087 RAM 165 mm 6 5 in See 310523 for parts 1 49 244072 CONTROL ASSY ram air 1 52 C19800 SCREW socket hd 4 53 100016 WASHER lock...

Страница 28: ...5 Series B 165 mm 6 5 in Ram 65 1 King Motor Check Mate 800 Pump EPDM Wipers 8933A 32 REF Series B 27 26 39 40 31 46 62 63 29 28 30 21 2X 14 15 37 36 52 16 19 35 50 18 5 8 23 25 49 28 51 44 45 32 35 3...

Страница 29: ...saddle assy 2 23 156849 NIPPLE 3 8 npt 1 24 114243 VALVE check 1 25 159841 ADAPTER 1 26 C12014 HOSE 1 27 155541 UNION swivel 1 28 276025 LUG 4 29 102637 SCREW cap hex hd 4 30 109495 O RING 1 31 24407...

Страница 30: ...rts Model 246966 Series B 165 mm 6 5 in Ram 31 1 Bulldog Motor Shovel Pump EPDM Wipers ti5102b 26 25 17 22 35 36 24 23 7 15 14 16 13 12 18 5 33 21 6 19 20 3 2 9 10 11 32 12 1 37 18 Series A Shown ti79...

Страница 31: ...C32463 CLAMP 2 9 156849 NIPPLE 1 10 114243 VALVE check 1 11 159841 ADAPTER 1 12 C12014 HOSE 1 13 155541 UNION swivel 90_ 1 14 276025 CLAMP 4 15 102637 SCREW cap 4 16 109495 PACKING 1 17 244072 VALVE c...

Страница 32: ...Model 246967 Series B 165 mm 6 5 in Ram 65 1 King Motor Standard King Pump EPDM Wipers 26 25 17 22 35 36 24 23 7 15 14 16 13 12 18 5 33 21 6 19 20 3 2 9 10 11 32 12 1 37 18 34 ti7940a Series A Shown t...

Страница 33: ...2 9 156849 NIPPLE 1 10 114243 VALVE check 1 11 159841 ADAPTER 1 12 C12014 HOSE 1 13 155541 UNION swivel 90_ 1 14 276025 CLAMP 4 15 102637 SCREW cap 4 16 109495 PACKING 1 17 244072 VALVE control 1 18...

Страница 34: ...ng Motor Check Mate 800 Pump PVC Wipers Model 234122 Series B 165 mm 6 5 in Ram 34 1 Senator Motor Check Mate 450 Pump EPDM Wipers ti5103b 70 57 58 68 15 21 22 23 83 5 71 55 52 53 80 18 19 10 110 40 2...

Страница 35: ...5 155541 UNION swivel 1 26 276025 LUG 4 27 102637 SCREW cap hex hd 4 29 109495 O RING 1 40 233087 RAM 165 mm 6 5 in See 310523 for parts 1 46 205418 HOSE air 1 4 npt 1 49 244072 CONTROL ASSY ram air 1...

Страница 36: ...odel 918315 Series B 165 mm 6 5 in Ram 50 1 King Motor Check Mate 1000 Pump EPDM Wipers 8935b 70 57 58 68 15 21 22 23 83 5 71 55 52 53 80 18 19 10 110 40 26 27 49 29 8 46 54 56 25 62 63 Series A Shown...

Страница 37: ...5 155541 UNION swivel 1 26 276025 LUG 4 27 102637 SCREW cap hex hd 4 29 109495 O RING 1 40 233087 RAM 165 mm 6 5 in See 310523 for parts 1 46 205418 HOSE air 1 4 npt 1 49 244072 CONTROL ASSY ram air 1...

Страница 38: ...odel 918597 Series B 165 mm 6 5 in Ram 65 1 King Motor Check Mate 800 Pump EPDM Wipers 8878b FLOW 15 21 22 23 25 19 18 110 40 10 26 27 29 55 56 80 54 57 58 70 49 48 51 46 5 52 53 62 63 ti7942a Series...

Страница 39: ...OSE 1 25 155541 UNION swivel 1 26 276025 LUG 4 27 102637 SCREW cap hex hd 4 29 109495 O RING 1 40 233087 RAM 165 mm 6 5 in See 310523 for parts 1 46 205418 HOSE air 1 4 npt 1 48 200033 HOSE air 1 2 np...

Страница 40: ...Series B 165 mm 6 5 in Ram 65 1 Quiet King Motor Check Mate 800 Pump EPDM Wipers FLOW 15 21 7 23 19 18 110 40 10 26 27 29 55 56 80 54 57 58 70 22 11 12 13 14 59 5 46 52 9 49 25 8 51 62 63 ti7941a Ser...

Страница 41: ...1 22 159841 BUSHING 3 8 npt m x 1 4 npt f 1 23 C12014 HOSE 1 25 155541 UNION swivel 1 26 276025 LUG 4 27 102637 SCREW cap hex hd 4 29 109495 O RING 1 40 233087 RAM 165 mm 6 5 in See 310523 for parts 1...

Страница 42: ...8481 Series B 165 mm 6 5 in Ram 45 1 Premier Motor Dura Flo 1800 Pump PVC Wipers Series A Shown 70 57 58 9 67 68 25 15 21 22 23 14 13 11 5 71 55 52 53 73 74 66 80 18 19 10 110 40 26 27 28 8 64 65 49 t...

Страница 43: ...23 C12014 HOSE 1 25 155541 UNION swivel 1 26 276025 LUG 4 27 102637 SCREW cap hex hd 4 28 109495 GASKET 1 40 233087 RAM 165 mm 6 5 in See 310523 for parts 1 49 244072 CONTROL ASSY ram air 1 52 C19800...

Страница 44: ...8469 Series B 165 mm 6 5 in Ram 34 1 Premier Motor Dura Flo 2400 Pump PVC Wipers 8879b 70 57 58 9 67 68 25 15 21 22 23 14 12 13 11 5 71 55 52 53 73 74 66 80 18 19 10 110 40 26 27 28 8 64 65 49 ti7942a...

Страница 45: ...4 npt f 1 23 C12014 HOSE 1 25 155541 UNION swivel 1 26 276025 LUG 4 27 102637 SCREW cap hex hd 4 28 109495 GASKET 1 40 233087 RAM 165 mm 6 5 in See 310523 for parts 1 49 244072 CONTROL ASSY ram air 1...

Страница 46: ...Series C 165 mm 6 5 in Ram 67 1 Premier Motor Dura Flo 1200 Pump PVC Wipers 8881b 70 57 58 9 67 68 25 15 21 23 83 14 12 13 11 5 71 55 52 53 73 74 66 80 18 19 10 110 40 26 27 81 8 64 65 49 120 29 ti79...

Страница 47: ...4 27 102637 SCREW cap hex hd 4 29 109495 O RING 1 40 233087 RAM 165 mm 6 5 in See 310523 for parts 1 49 244072 CONTROL ASSY ram air 1 52 C19800 SCREW socket hd 4 53 100016 WASHER lock 4 55 617193 PLA...

Страница 48: ...on Qty Ref No Part No Description Qty 1 918309 KIT mounting cold pump see page 50 1 2 222776 KIT repair mounting 1 10 918305 PLATE ram 55 gallon see page 54 1 40 233087 RAM 165 mm 6 5 in pneumatic See...

Страница 49: ...13939 Nut Hex 1 8 unc 2 20 113993 Washer lock 1 in 2 30 617275 Rod upper tie 647 7 mm 25 5 in 2 Ref No Part No Description Qty 40 617193 Plate pump mounting 1 50 101533 Washer lock 0 88 6 60 101535 Nu...

Страница 50: ...Qty 10 617277 Rod follower cold 2 20 161822 Plate motor mounting 2 30 100672 Screw set 3 8 16 unc x 1 4 Ref No Part No Description Qty 40 101015 Washer lock for 3 4 2 50 60 70 C19187 100101 100133 Nut...

Страница 51: ...3332 Valve ball vented 3 4 nptf 1 110 157785 Union swivel adapter male 3 4 nptm 1 Ref No Part No Description Qty 120 100509 Plug pipe 1 4 npt 1 130 187357 Elbow street 1 4 npt 1 140 101180 Gauge press...

Страница 52: ...ipe 1 4 npt 1 140 C19027 Union swivel adapter male 3 4 nptm 1 Ref No Part No Description Qty 150 113332 Valve ball vented 3 4 nptf x 3 4 nptf 1 160 617466 Nipple hex 3 4 npt 1 170 207675 Manifold air...

Страница 53: ...x 1 5 4 60 100016 Washer lock 1 4 4 70 155948 Elbow connector 5 16T x 1 4P 2 Ref No Part No Description Qty 80 054776 Tubing nylon 5 16 17 90 C06015 Valve hand 1 100 918108 Valve relief 1 110 C20479...

Страница 54: ...or air motors 918306 C32438 DRUM CLAMP MODULE STANDARD Two required per ram Attach to ram cylinders to center drum in place and prevent drum from moving C32463 DRUM CLAMP HEAVY DUTY Includes all hardw...

Страница 55: ...55 310524 Dimensions Fig 14 Ram Mounting and Clearance Dimensions 1732 mm 68 2 in 2748 mm 108 2 in 1219 mm 48 0 in 1067 mm 42 0 in 635 mm 25 0 in 533 mm 21 0 in 736 mm 29 0 in...

Страница 56: ...46966 Bulldog 31 1 0 7 MPa 7 bar 100 psi 21 MPa 211 bar 3100 psi 246967 King 65 1 0 7 MPa 7 bar 100 psi 33 MPa 332 bar 4875 psi 234122 Senator 34 1 0 8 MPa 8 bar 120 psi 28 MPa 281 bar 4080 psi 261629...

Страница 57: ...Air Motor 308213 Check Mate 2100 Pumps 308149 Check Mate 1000 Pumps 308355 Check Mate 800 Pumps Carbon Steel Lower 308351 Check Mate 800 Pumps Stainless Steel Lower 308352 Dura Flo 2400 Pumps 308147 D...

Страница 58: ...uyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss...

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