background image

i.

Open the feed pump air  valves 

  Refer to the

Typical Installation.

Prime the hoses.

 With the gun disconnected from the

manifold, hold the manifold 

 so each

outlet port is directly over a separate waste
container as shown in Fig 17.

- - - - -  

 

  

Pressure Relief Procedure

Always relieve the fluid pressure in the sprayer
and hoses before checking or adjusting any part of
the system or any component, to reduce the risk
of serious bodily injury, including fluid injection,
splashing in the eyes or on the skin, or injury from

moving parts or electric shock.

1. Engage the spray gun trigger safety latch.

2. Shut off the air to the feed pumps.
3. Turn off the air to the proportioning pump.
4. Close the gun manifold needle valves.
5. Disengage the trigger safety latch, trigger the

gun, to relieve pressure, and engage the trig-

ger safety again.

6. Open both fluid filter drain valves, having a

container ready to catch the draining fluid.

7. If you are working on any part of the heater,

shut off the main electrical power to the
heater.

 

2. Insulate the hose connections.

 Open the manifold needle valves 

 See

Fig 15, page 9. Allow the material to flow
out until all air is purged from the sprayer
and the spitting stops.

.

(3) Close the needle valves. Do not connect

the manifold and gun.

 NOTE:

Do not reuse the purged material in both

waste containers to avoid contaminating
your supply drums with test fluid left in the
components after factory testing.

k. Adjust the air pressure regulator (212) to the

proportioning pump to 

 psi 

 bar). See the

Typical Installation on page 4.

I

I.

Slowly open the air valve (114). This

pressurizes the fluid in the sprayer. See the
Typical Installation on page 4.

m. Check each fluid connection for leaks. If there

are any leaks, relieve the fluid pressure as in-
structed below and tighten the connection.

a .

 sure the fluid pressure is relieved and the

electric power is shut off as instructed in the

Pressure Relief Procedure warning, the left.

b. Wrap electrical tape securely around the fluid

and air hose connectors (only) so the sharp
metal edges of the connectors cannot damage

the plastic connectors of the heat tapes. See

Fig 

c .

Tape the heat tape connectors to the taped air
and fluid hoses connectors, making sure 
heat tape is still bent to take up slack 

on both

sides of the connectors. Do not tape the heat
tape wires as they must be able to move slightly
to prevent strain on the connector wires. See

Fig 18b.

WARNING

Do not use the heated hose for spraying until the

insulation tubing (see step   and the abrasion
cover (see step 

 is in place.

The insulation helps protect against bodily fluid in-

jection if a leak occurs and minimizes heat loss

and damage to the hose connections.

The abrasion cover protects the insulation from
surface 

damage.

Fig 18b

 

Содержание 226-991

Страница 1: ...Parts...

Страница 2: ...information which is essential for optimum equipment performance This manual also contains instructions for installing and using several recommended accessories If any recom mended accessory is not us...

Страница 3: ...o clean it NEVER wipe off build up around the nozzle until pressure is fully relieved and the gun safety latch is engaged Pressure Relief Procedure Always relieve the fluid pressure in the sprayer and...

Страница 4: ...ied and corrected Grounding To reduce the risk of static sparking ground the pump and all other spray equipment used or located in the spray area CHECK your local electrical code for detailed groundin...

Страница 5: ...ine Filter 61 Drain Valve Heater 3 Feed Pump 102 Heated Hose 6 Air Regulator or Air Valve 193 Heated Whip Hose 9 Air Dryer 104 Foam Cat Gun 10 Air Dryer Ring 201 Pump Stand 11 Air Hose Feed Pump Kit 2...

Страница 6: ...he feed pump air inlet to control pump speed To install remove the air valve 8 and use suitable adapters and thread sealer on male threads to install the regulator and pin fitting 4 4 Mount the Air Dr...

Страница 7: ...is given in the chart below Coupled Hose Length 315 feet 91 4 m Resistance Range 11 15 ohms 215 feet 60 9 m 20 25 ohms 115 feet 30 5 m 37 46 ohms 65 feet 20 0 m 65 80 ohms 50 feet 15 2 m 84 124 ohms 3...

Страница 8: ...following in structions are provided with the gun a To install the nozzle kit Use the 3 W wrench 25 to remove the one capscrew 26 from the fluid manifold 27 and to remove the two capscrews 26 from th...

Страница 9: ...on the air cap 41 Connect the air hose of the heated hose assembly to the inlet bushing 42 of the gun See Fig 12 m Use the 7 16 end of wrench 35 to adjust the packing nut 32 until it is just snug Don...

Страница 10: ...page 2 and steps 16a 16d below To ground the pumps and sprayer a Loosen the grounding lug locknut 55 and washer 52 located on the proportioning pump motor 48 Insert one end of a 12 ga 1 5 mm21 minimum...

Страница 11: ...with either pressure relief valve 66 removed These valves relieve air pressure to the drums if it exceeds 5 5 psi 0 38 bar Do not operate with the metal bowl guard 75 removed from the oil filter or d...

Страница 12: ...the purged material in both waste containers to avoid contaminating your supply drums with test fluid left in the components after factory testing k Adjust the air pressure regulator 212 to the propo...

Страница 13: ...the hose assembly and abrasion cover 76 end to end Refer to Fig 19 C d 8 f a h With the gun disconnected from the manifold and starting at the gun manifold 271 pull a couple of inches of the cover ove...

Страница 14: ...h c Turn the circuit breakers 63 to I for ON d Let the material to heat for 15 minutes e Set the heated hose ATC 77 to MED NOTE Grace recommends always using the hose ATC even if the heater ATC is no...

Страница 15: ...23 b Regulate the air to the gun to 100 psi 7 bar c Back off the setscrew two turns as a test set ting d If the air appears to affect the spray pattern screw in the setscrew another turn If build up...

Страница 16: ...NOTES...

Страница 17: ...PARTS DRAWING Model 230 965 without heated hoses Includes items 707 104 105 and 201 to 243 103 i i 102 k lr r 220 217 L216 L210 DetaiJ A Air Manifold Connections 214 16 307 542...

Страница 18: ...18 614 HOSE heated whip see 307 544 for parts 104 217 373 GUN foam 105 217 425 KIT nozzle gun 0 083 2 11 mm dia needle 1 1 2 1 I 1 QTY 1 1 1 1 1 REF REF PART DESCRIPTION CITY NO NO 219 1 3 1 2 7 7 4 2...

Страница 19: ...dapter supply polyurethane foam chemicals from sup ply containers to proportioning pumps The Feed Pump Kit includes an Air Dryer 217384 two feed hoses three air hoses and related fittings See manual 3...

Страница 20: ......

Страница 21: ......

Страница 22: ......

Страница 23: ......

Страница 24: ...ude the costs of parts labor and transportation DISCLAIMERS AND LIMITATIONS THETERMS OFTHIS WARRANTY CONSTITUTE PURCHASER SSOLEAND EXCLUSIVE REMEDY AND ARE IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR I...

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