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Installation 

10

307878Y

Air Line and Accessories

NOTE: 

Install air line accessories in the order shown in 

the Typical Installation.

Install a pump runaway valve (G) to shut off the air 
to the pump if the pump accelerates beyond the 
pre-adjusted setting. A pump that runs too fast can 
be seriously damaged.

Install an air line lubricator (F) for automatic air 
motor lubrication.

Install a bleed-type master air valve (H) to relieve air 
trapped between the valve and the motor when the 
valve is closed.

Install the air regulator (C) to control pump speed 
and pressure.

On the main air supply line from the compressor, 
install an air line filter (E) to remove harmful dirt and 
contaminants from the compressed air supply.

For Models 240880 through 240886

, install the 

provided air regulator/safety valve (K) at the pump 
air inlet with the nipple (7a, also included).

Operation

Pressure Relief Procedure

1. Shut off the air to the pump.

2. Bleed off the air pressure by closing the air regulator 

(self-relieving type), or closing the bleed-type mas-
ter air valve installed upstream of the air regulator, 
or disconnecting the air supply hose at the 
quick-disconnect.

3. Hold a metal part of the gun or valve firmly to the 

side of a grounded metal waste container and trig-
ger to relieve fluid pressure.

Start-up: Single or Multiple 
Pump Systems

1. Close the air regulator and bleed-type master air 

valves to all but one pump.

2. Open the master air valve from the compressor.

3. For the pump which is connected, trigger the dis-

pensing valve into a grounded metal waste con-
tainer, making firm metal-to-metal contact between 
the container and valve. 

4. Open the bleed-type master air valve, and open the 

pump air regulator slowly until the pump is running. 
When the pump is primed and all air has been 
pushed out of the lines, release the trigger.

5. If you have more than one pump, repeat this proce-

dure for each pump.

NOTE: 

When the pump is primed, and with sufficient air 

supplied, the pump starts when the dispensing valve is 
opened and shuts off when it is closed.

Trapped air can cause the air motor to cycle 
unexpectedly, causing serious injury if you are 
adjusting or repairing the pump. Follow the 

Pressure 

Relief Procedure

 on page 10.

NOTICE

Avoid hanging air accessories directly on the pump 
air inlet. The fittings are not strong enough to support 
the accessories and may cause one or more to 
break. If accessories must be installed directly on the 
pump, provide a bracket on which to mount them.

Содержание 222069

Страница 1: ...Important Safety Instructions Read all warnings and instructions in this manual Save these instructions These systems are designed to be used only in pumping non corrosive and non abrasive lubricants...

Страница 2: ...rd Warranty 18 Models Part No Maximum Working Pressure psi MPa bar Size Base Type Dispense Kit Cover Inductor Follow Plate Pail CE Installation Kit 240831 225006 5000 35 350 120 lb Portable 240880 120...

Страница 3: ...p a working fire extinguisher in the work area EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not...

Страница 4: ...ressure Relief Procedure when you stop dispensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Repla...

Страница 5: ...drawing on page 13 Secure the truck pail 5 to the truck base with the pointed hold down clamps 3c and thumb nuts 3d 2 Models 225827 and 240884 only Remove the fluid outlet adapter included with the p...

Страница 6: ...bolts 3b For fiber drums reverse bracket 3c to use flat end For truck model 225026 245696 and 240881 For steel drums use pointed end of bracket 3c Position clamp above drum bead Tighten thumb nuts 3d...

Страница 7: ...2 Refer to FIG 5 for the following instructions 1 Assemble the cart 6 Use only 2 of the 4 brackets 5d supplied 2 Install the rear positions of the drum shelf 6b 3 Press the follow plate 4 down firmly...

Страница 8: ...e vent by turning the knob counter clockwise 9 Place an open 50 lb 22 68 kg pail of grease on the truck and secure it with the hold down clamps 10 Remove the cover from the pail and scoop the lubri ca...

Страница 9: ...e in designing a system to suit your particular needs Key A Fluid dispense line B Pump ground wire required C Air regulator D Main air supply line E Air filter F Pump lubricator G Pump runaway valve H...

Страница 10: ...connect 3 Hold a metal part of the gun or valve firmly to the side of a grounded metal waste container and trig ger to relieve fluid pressure Start up Single or Multiple Pump Systems 1 Close the air r...

Страница 11: ...and follow the instructions supplied with each component in the system 8 When shutting off the system always follow the Pressure Relief Procedure on page 10 The maximum working pressure of each pump...

Страница 12: ...7 240831 CE INSTALLATION KIT See parts list on page 16 model 240884 1 Ref Part No Description Qty 1 239877 PUMP 50 1 Fire Ball See manual 308883 for parts 1 2 222070 DISPENSE KIT see parts above 1 24...

Страница 13: ...T See parts on page 16 model 240881 1 Ref Part No Description Qty 1 239877 PUMP 50 1 Fire Ball See manual 308883 for parts 1 2 222070 DISPENSE KIT See parts page 12 1 245697 DISPENSE KIT Model 245696...

Страница 14: ...for parts model 240880 1 5 24F902 FOLLOW PLATE See manual 306345 for parts model 225006 1 6 203976 HOLSTER 1 7 240831 CE INSTALLATION KIT See parts on page 16 model 240880 1 Ref Part No Description Q...

Страница 15: ...2245 1 5 222061 HOLD DOWN KIT Includes items 5a to 5d 1 5a 200889 NUT wing 2 5b 153166 HOOK drum mounting 2 5c 153102 ROD drum 2 5d 159016 BRACKET retaining 2 used 4 6 222243 CART KIT includes items 6...

Страница 16: ...LLOW PLATE 1 6 203976 HOLSTER 1 7 240831 CE INSTALLATION KIT See parts list below model 240886 1 Ref Part No Description Qty 7a 156849 NIPPLE 1 7b 109075 REGULATOR air with gauge 1 7c 103347 VALVE saf...

Страница 17: ...imum fluid working pressure 5000 psi 35 MPa 350 bar Maximum Air Inlet Pressure 100 psi 0 7 MPa 7 bar Sound dBa Tested at 100 psi 0 7 MPa 7 bar at 40 cycles per minute Sound Pressure Level measured at...

Страница 18: ...the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY I...

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