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OM−05267

SUPER T SERIES

MAINTENANCE & REPAIR

PAGE E − 13

Back Cover Installation And Adjustment

(Figure 1)

If the wear plate (13) was removed for replace-
ment, carefully center it on the back cover and se-
cure it with the hardware (15 and 16). The wear
plate 

must

 be concentric to prevent binding when

the back cover is installed.

Clearance between the impeller and wear plate is
adjusted using four adjusting screws (32) and
locking collars (31). There are 18 detents on the
I.D. of each locking collar. Indexing the collars one
detent on the adjusting screws represents approxi-
mately .005 inch (0,13 mm) of wear plate clear-
ance. The recommended clearance between the
wear plate and the impeller is .010 to .020 inch
(0,25 to 0,50 mm).

USE TWO
OPPOSING
HAND NUTS
TO PRESS
BACK COVER
INTO PUMP
CASING

USE TWO REMAINING
ADJUSTING SCREWS
AND LOCKING COL-
LARS TO SET FACE
CLEARANCE

INDEX COLLARS 3
DETENTS COUNTER-
CLOCKWISE, THEN
TURN CLOCKWISE
UNTIL SCREW
HOLES ALIGN

Figure 6.  Installing and Adjusting Back Cover

Replace the back cover O-rings (14 and 18), and
lubricate them with a generous amount of No. 2
grease. Clean any scale or debris from the contact-
ing surfaces in the pump casing that might inter-
fere or prevent a good seal with the back cover.

Screw the four adjusting screws (32) into the
tapped holes in the back cover plate until they are

just flush

 with the machined surface on the back

side of the cover plate.

Align the back cover plate over the studs (33) and
slide it into the pump casing. Use two hand nuts
(28) on diagonally opposing studs to press the

back cover into the pump casing until the wear
plate 

just touches

 the impeller when the shaft is

turned by hand. 

Tighten the hand nuts evenly to

avoid binding.

With the wear plate just touching the impeller, turn
the two free adjusting screws until they engage the
pump casing. Position the locking collars over the
adjusting screws so the holes in the collars for the
locking screws align approximately with the holes
in the cover plate.

Loosen the hand nuts used to press the back cover
into the pump casing one full turn.

Pull the collars off the adjusting screws, index them
three detents counterclockwise, and reinstall the
collars on the adjusting screws. Use the collars to
turn the adjusting screws clockwise until the holes
in the locking collars realign with the tapped screw
holes in the back cover plate. Secure the locking
collars to the back cover plate with the hardware
(29 and 30). Install the two remaining hand nuts
snugly against the adjusting screws.

Remove the first two hand nuts from their studs.
Turn the adjusting screws clockwise until they en-
gage the pump casing. Install the locking collars
and hardware (29 and 30). Reinstall the hand nuts.

PRESSURE RELIEF VALVE
MAINTENANCE

(Figure 1)

The back cover is equipped with a pressure relief
valve (23) to provide additional safety for the pump
and operator (refer to 

Liquid Temperature And

Overheating

 in 

OPERATION

).

It is recommended that the pressure relief valve as-
sembly be replaced at each overhaul, or any time
the pump overheats and activates the valve. 

Never

replace this valve with a substitute which has not
been specified or provided by the Gorman-Rupp
Company.

Periodically, the valve should be removed for in-
spection and cleaning. When reinstalling the relief
valve, apply ‘Loctite Pipe Sealant With Teflon  No.
592’, or equivalent compound, on the relief valve
threads. Position the valve as shown in Figure 1
with the discharge port pointing down.

Содержание 1231281

Страница 1: ...MPANY D MANSFIELD OHIO GORMAN RUPP OF CANADA LIMITED D ST THOMAS ONTARIO CANADA Printed in U S A www gormanrupp com ECopyright by the Gorman Rupp Company INSTALLATION OPERATION AND MAINTENANCE MANUAL...

Страница 2: ...ioning PAGE B 4 DISCHARGE LINES PAGE B 4 Siphoning PAGE B 4 Valves PAGE B 4 Bypass Lines PAGE B 5 AUTOMATIC AIR RELEASE VALVE PAGE B 6 Theory of Operation PAGE B 6 Air Release Valve Installation PAGE...

Страница 3: ...ve Removal PAGE E 7 Rotating Assembly Removal PAGE E 7 Impeller Removal PAGE E 8 Seal Removal PAGE E 8 Shaft and Bearing Removal and Disassembly PAGE E 8 Shaft and Bearing Reassembly and Installation...

Страница 4: ...stallations are seldom identical this manual cannot possibly provide detailed in structions and precautions for every aspect of each specific application Therefore it is the re sponsibility of the own...

Страница 5: ...t or lock out the power source to ensure that the pump will remain inoperative 3 Allow the pump to completely cool if overheated 4 Check the temperature before opening any covers plates or plugs 5 Clo...

Страница 6: ...to prevent injuries to personnel or dam age to equipment Suction and dis charge hoses and piping must be re moved from the pump before lifting Do not remove plates covers gauges pipe plugs or fitting...

Страница 7: ...the liquid is supplied to the pump under pressure some of the information such as mounting line configuration and priming must be tailored to the specific application Since the pressure supplied to th...

Страница 8: ...g appears to be abnormal contact your Gorman Rupp distributor or the factory to deter mine the repair or updating policy Do not put the pump into service until appropriate action has been taken POSITI...

Страница 9: ...lift the line must always slope upward to the pump from the source of the liquid being pumped if the line slopes down to the pump at any point along the suction run air pockets will be created Fitting...

Страница 10: ...efficient pump operation Figure 2 shows recommended minimum submergence vs veloc ity NOTE The pipe submergence required may be reduced by installing a standard pipe increaser fitting at the end of the...

Страница 11: ...d that pipe unions be in stalled at each 90_ elbow in a bypass line to ease disassembly and maintenance In high discharge head applications more than 30 feet an excessive amount of liquid may be by pa...

Страница 12: ...akage 1 to 5 gallons 3 8 to 19 liters per minute will occur when the valve is fully closed Be sure the bypass line is directed back to the wet well or tank to prevent hazardous spills When the pump sh...

Страница 13: ...never pos sible NOTE It is recommended that each Air Release Valve be fitted with an independent bleeder line directed back to the wet well If multiple Air Release Valves are installed in a system do...

Страница 14: ...gure 6B Aligning Non Spider Type Couplings Align non spider type couplings by using a feeler gauge or taper gauge between the coupling halves every 90 degrees The coupling is in alignment when the hub...

Страница 15: ...or tools causing severe in jury to personnel DRIVE BELT TENSIONING General Rules of Tensioning For new drive belts check the tension after 5 20 and 50 hours of operation and re tension as re quired s...

Страница 16: ...mbly Add liquid to the pump casing when 1 The pump is being put into service for the first time 2 The pump has not been used for a consider able length of time 3 The liquid in the pump casing has evap...

Страница 17: ...rd against excessive shock pres sure which could damage pipe ends gaskets sprinkler heads and any other fixtures connected to the line When the discharge line is completely filled adjust the throttlin...

Страница 18: ...and at operation speed Shut off the pump The vacuum gauge reading will immediately drop proportionate to static suction lift and should then stabilize If the vacuum reading falls off rapidly after st...

Страница 19: ...a contact type thermometer against the housing Record this temperature for future reference A sudden increase in bearing temperature is a warning that the bearings are at the point of failing to oper...

Страница 20: ...and discharge valves 6 Vent the pump slowly and cautiously 7 Drain the pump TROUBLE POSSIBLE CAUSE PROBABLE REMEDY PUMP FAILS TO PRIME Suction check valve contaminated or damaged Clean or replace che...

Страница 21: ...gs are cor rectly sized Discharge head too low Adjust discharge valve Liquid solution too thick Dilute if possible Bearing s frozen Disassemble pump and check bearing s Liquid solution too thick Dilut...

Страница 22: ...provide general recommendations and practices for preventive maintenance Regardless of the application however following a routine pre ventive maintenance schedule will help assure trouble free perfor...

Страница 23: ...r Impeller Clearance Seal Plate I Check Valve I Pressure Relief Valve If So Equipped C Pump and Driver Alignment I Shaft Deflection I Bearings I Bearing Housing I Piping I Driver Lubrication See Mfgr...

Страница 24: ...a level with minimum suction lift Since pump installations are seldom identical your performance may be dif ferent due to such factors as viscosity specific gravity elevation temperature and impeller...

Страница 25: ...OM 05267 SUPER T SERIES MAINTENANCE REPAIR PAGE E 2 SECTION DRAWING PARTSPAGE DRIVE END VIEW TOP VIEW Figure 1 Pump Model T4A61S B F And FM...

Страница 26: ...991 8 37 LOCKWASHER J10 15991 8 38 PIPE PLUG P04 15079 1 39 CHECK VALVE ASSY 46411 062 1 40 CHECK VALVE PIN 11557 17010 1 41 PIPE PLUG P04 15079 1 42 CLAMP BAR 38111 004 11010 1 43 MACHINE BOLT A1014...

Страница 27: ...OM 05267 SUPER T SERIES MAINTENANCE REPAIR PAGE E 4 SECTION DRAWING DRIVE END VIEW SEAL DETAIL Figure 2 44163 278 Repair Rotating Assembly...

Страница 28: ...004S 1704G 1 24 BRG LVL SIGHT GAUGE S1471 1 25 SEAL LVL SIGHT GAUGE S1471 1 26 PIPE PLUG P12 15079 1 27 SEAL CVTY DRAIN PLUG P04 15079 1 28 BRG CVTY DRAIN PLUG P04 15079 1 29 SEAL WASHER 38329 040 171...

Страница 29: ...isassem bly is required Before attempting to service the pump disconnect or lock out the power source and take precautions to ensure that it will remain inoperative Close all valves in the suction and...

Страница 30: ...e impeller by wedging a block wood between the vanes and the pump casing and re move the impeller capscrew and washer 22 and 23 Install the shaft key 17 Install a lathe dog on the drive end of the sha...

Страница 31: ...n of the seal or remove the hardware 20 and 21 and separate the seal plate 3 and gasket 4 from the bearing housing 7 Position the seal plate on a flat surface with the im peller side down Use a wooden...

Страница 32: ...use a bear ing puller to remove the bearings from the shaft Shaft and Bearing Reassembly and Installation Figure 2 Clean the bearing housing shaft and all compo nent parts except the bearings with a...

Страница 33: ...seal area of the shaft and slide the shaft and as sembled bearings into the bearing housing until the retaining ring on the outboard bearing seats against the bearing housing Remove the lip seal sleev...

Страница 34: ...EMENT ROTATING ELEMENT DRIVE BAND BELLOWS IMPELLER SHIMS IMPELLER SPRING SEAL WASHER SPRING CENTERING WASHER Figure 5 46512 047 Seal Assembly This seal is not designed for operation at temperatures ab...

Страница 35: ...alling the impeller capscrew and washer 22 and 23 The rotating assembly must be in stalled in the pump casing in order to torque the im peller capscrew After the rotating assembly is installed in the...

Страница 36: ...the shaft is turned by hand Tighten the hand nuts evenly to avoid binding With the wear plate just touching the impeller turn the two free adjusting screws until they engage the pump casing Position t...

Страница 37: ...white reflector in the sight gauge must be posi tioned horizontally to provide proper drainage Bearings Figure 2 The bearing housing was fully lubricated when shipped from the factory Check the oil l...

Страница 38: ...rt claimed to be defective in accordance with the maintenance schedule and or manual which comes with the product No allowance will be made for labor trans portation or other charges incurred by you i...

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