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SUPER T SERIES

OM−05267

OPERATION

PAGE C − 3

As a safeguard against rupture or explosion due to
heat, this pump is equipped with a pressure relief
valve which will open if vapor pressure within the
pump casing reaches a critical point. If overheating
does occur, stop the pump immediately and allow
it to cool before servicing it.

 Approach any over-

heated pump cautiously

. It is recommended that

the pressure relief valve assembly be replaced at
each overhaul, or any time the pump casing over-
heats and activates the valve. 

Never

 replace this

valve with a substitute which has not been speci-
fied or provided by the Gorman-Rupp Company.

Strainer Check

If a suction strainer has been shipped with the
pump or installed by the user, check the strainer
regularly, and clean it as necessary. The strainer
should also be checked if pump flow rate begins to
drop. If a vacuum suction gauge has been in-
stalled, monitor and record the readings regularly
to detect strainer blockage.

Never

 introduce air or steam pressure into the

pump casing or piping to remove a blockage. This
could result in personal injury or damage to the
equipment. If backflushing is absolutely neces-
sary, liquid pressure 

must

 be limited to 50% of the

maximum permissible operating pressure shown
on the pump performance curve.

Pump Vacuum Check

With the pump inoperative, install a vacuum gauge
in the system, using pipe dope on the threads.
Block the suction line and start the pump. At oper-
ating speed the pump should pull a vacuum of 20
inches (508,0 mm) or more of mercury. If it does
not, check for air leaks in the seal, gasket, or dis-
charge valve.

Open the suction line, and read the vacuum gauge
with the pump primed and at operation speed.
Shut off the pump. The vacuum gauge reading will
immediately drop proportionate to static suction
lift, and should then stabilize. If the vacuum reading
falls off rapidly after stabilization, an air leak exists.
Before checking for the source of the leak, check
the point of installation of the vacuum gauge.

STOPPING

Never halt the flow of liquid suddenly. If the liquid
being pumped is stopped abruptly, damaging
shock waves can be transmitted to the pump and
piping system. Close all connecting valves slowly.

On engine driven pumps, reduce the throttle
speed slowly and allow the engine to idle briefly be-
fore stopping.

If the application involves a high discharge
head, gradually close the discharge
throttling valve before stopping the pump.

After stopping the pump, lock out or disconnect
the power source to ensure that the pump will re-
main inoperative.

Do not operate the pump against a
closed discharge throttling valve for
long periods of time. If operated against
a closed discharge throttling valve,
pump components will deteriorate, and
the liquid could come to a boil, build
pressure, and cause the pump casing to
rupture or explode.

Cold Weather Preservation

In below freezing conditions, drain the pump to
prevent damage from freezing. Also, clean out any
solids by flushing with a hose. Operate the pump
for approximately one minute; this will remove any
remaining liquid that could freeze the pump rotat-
ing parts. If the pump will be idle for more than a
few hours, or if it has been pumping liquids con-
taining a large amount of solids, drain the pump,
and flush it thoroughly with clean water. To prevent
large solids from clogging the drain port and pre-
venting the pump from completely draining, insert
a rod or stiff wire in the drain port, and agitate the
liquid during the draining process. Clean out any
remaining solids by flushing with a hose.

Содержание 1231281

Страница 1: ...MPANY D MANSFIELD OHIO GORMAN RUPP OF CANADA LIMITED D ST THOMAS ONTARIO CANADA Printed in U S A www gormanrupp com ECopyright by the Gorman Rupp Company INSTALLATION OPERATION AND MAINTENANCE MANUAL...

Страница 2: ...ioning PAGE B 4 DISCHARGE LINES PAGE B 4 Siphoning PAGE B 4 Valves PAGE B 4 Bypass Lines PAGE B 5 AUTOMATIC AIR RELEASE VALVE PAGE B 6 Theory of Operation PAGE B 6 Air Release Valve Installation PAGE...

Страница 3: ...ve Removal PAGE E 7 Rotating Assembly Removal PAGE E 7 Impeller Removal PAGE E 8 Seal Removal PAGE E 8 Shaft and Bearing Removal and Disassembly PAGE E 8 Shaft and Bearing Reassembly and Installation...

Страница 4: ...stallations are seldom identical this manual cannot possibly provide detailed in structions and precautions for every aspect of each specific application Therefore it is the re sponsibility of the own...

Страница 5: ...t or lock out the power source to ensure that the pump will remain inoperative 3 Allow the pump to completely cool if overheated 4 Check the temperature before opening any covers plates or plugs 5 Clo...

Страница 6: ...to prevent injuries to personnel or dam age to equipment Suction and dis charge hoses and piping must be re moved from the pump before lifting Do not remove plates covers gauges pipe plugs or fitting...

Страница 7: ...the liquid is supplied to the pump under pressure some of the information such as mounting line configuration and priming must be tailored to the specific application Since the pressure supplied to th...

Страница 8: ...g appears to be abnormal contact your Gorman Rupp distributor or the factory to deter mine the repair or updating policy Do not put the pump into service until appropriate action has been taken POSITI...

Страница 9: ...lift the line must always slope upward to the pump from the source of the liquid being pumped if the line slopes down to the pump at any point along the suction run air pockets will be created Fitting...

Страница 10: ...efficient pump operation Figure 2 shows recommended minimum submergence vs veloc ity NOTE The pipe submergence required may be reduced by installing a standard pipe increaser fitting at the end of the...

Страница 11: ...d that pipe unions be in stalled at each 90_ elbow in a bypass line to ease disassembly and maintenance In high discharge head applications more than 30 feet an excessive amount of liquid may be by pa...

Страница 12: ...akage 1 to 5 gallons 3 8 to 19 liters per minute will occur when the valve is fully closed Be sure the bypass line is directed back to the wet well or tank to prevent hazardous spills When the pump sh...

Страница 13: ...never pos sible NOTE It is recommended that each Air Release Valve be fitted with an independent bleeder line directed back to the wet well If multiple Air Release Valves are installed in a system do...

Страница 14: ...gure 6B Aligning Non Spider Type Couplings Align non spider type couplings by using a feeler gauge or taper gauge between the coupling halves every 90 degrees The coupling is in alignment when the hub...

Страница 15: ...or tools causing severe in jury to personnel DRIVE BELT TENSIONING General Rules of Tensioning For new drive belts check the tension after 5 20 and 50 hours of operation and re tension as re quired s...

Страница 16: ...mbly Add liquid to the pump casing when 1 The pump is being put into service for the first time 2 The pump has not been used for a consider able length of time 3 The liquid in the pump casing has evap...

Страница 17: ...rd against excessive shock pres sure which could damage pipe ends gaskets sprinkler heads and any other fixtures connected to the line When the discharge line is completely filled adjust the throttlin...

Страница 18: ...and at operation speed Shut off the pump The vacuum gauge reading will immediately drop proportionate to static suction lift and should then stabilize If the vacuum reading falls off rapidly after st...

Страница 19: ...a contact type thermometer against the housing Record this temperature for future reference A sudden increase in bearing temperature is a warning that the bearings are at the point of failing to oper...

Страница 20: ...and discharge valves 6 Vent the pump slowly and cautiously 7 Drain the pump TROUBLE POSSIBLE CAUSE PROBABLE REMEDY PUMP FAILS TO PRIME Suction check valve contaminated or damaged Clean or replace che...

Страница 21: ...gs are cor rectly sized Discharge head too low Adjust discharge valve Liquid solution too thick Dilute if possible Bearing s frozen Disassemble pump and check bearing s Liquid solution too thick Dilut...

Страница 22: ...provide general recommendations and practices for preventive maintenance Regardless of the application however following a routine pre ventive maintenance schedule will help assure trouble free perfor...

Страница 23: ...r Impeller Clearance Seal Plate I Check Valve I Pressure Relief Valve If So Equipped C Pump and Driver Alignment I Shaft Deflection I Bearings I Bearing Housing I Piping I Driver Lubrication See Mfgr...

Страница 24: ...a level with minimum suction lift Since pump installations are seldom identical your performance may be dif ferent due to such factors as viscosity specific gravity elevation temperature and impeller...

Страница 25: ...OM 05267 SUPER T SERIES MAINTENANCE REPAIR PAGE E 2 SECTION DRAWING PARTSPAGE DRIVE END VIEW TOP VIEW Figure 1 Pump Model T4A61S B F And FM...

Страница 26: ...991 8 37 LOCKWASHER J10 15991 8 38 PIPE PLUG P04 15079 1 39 CHECK VALVE ASSY 46411 062 1 40 CHECK VALVE PIN 11557 17010 1 41 PIPE PLUG P04 15079 1 42 CLAMP BAR 38111 004 11010 1 43 MACHINE BOLT A1014...

Страница 27: ...OM 05267 SUPER T SERIES MAINTENANCE REPAIR PAGE E 4 SECTION DRAWING DRIVE END VIEW SEAL DETAIL Figure 2 44163 278 Repair Rotating Assembly...

Страница 28: ...004S 1704G 1 24 BRG LVL SIGHT GAUGE S1471 1 25 SEAL LVL SIGHT GAUGE S1471 1 26 PIPE PLUG P12 15079 1 27 SEAL CVTY DRAIN PLUG P04 15079 1 28 BRG CVTY DRAIN PLUG P04 15079 1 29 SEAL WASHER 38329 040 171...

Страница 29: ...isassem bly is required Before attempting to service the pump disconnect or lock out the power source and take precautions to ensure that it will remain inoperative Close all valves in the suction and...

Страница 30: ...e impeller by wedging a block wood between the vanes and the pump casing and re move the impeller capscrew and washer 22 and 23 Install the shaft key 17 Install a lathe dog on the drive end of the sha...

Страница 31: ...n of the seal or remove the hardware 20 and 21 and separate the seal plate 3 and gasket 4 from the bearing housing 7 Position the seal plate on a flat surface with the im peller side down Use a wooden...

Страница 32: ...use a bear ing puller to remove the bearings from the shaft Shaft and Bearing Reassembly and Installation Figure 2 Clean the bearing housing shaft and all compo nent parts except the bearings with a...

Страница 33: ...seal area of the shaft and slide the shaft and as sembled bearings into the bearing housing until the retaining ring on the outboard bearing seats against the bearing housing Remove the lip seal sleev...

Страница 34: ...EMENT ROTATING ELEMENT DRIVE BAND BELLOWS IMPELLER SHIMS IMPELLER SPRING SEAL WASHER SPRING CENTERING WASHER Figure 5 46512 047 Seal Assembly This seal is not designed for operation at temperatures ab...

Страница 35: ...alling the impeller capscrew and washer 22 and 23 The rotating assembly must be in stalled in the pump casing in order to torque the im peller capscrew After the rotating assembly is installed in the...

Страница 36: ...the shaft is turned by hand Tighten the hand nuts evenly to avoid binding With the wear plate just touching the impeller turn the two free adjusting screws until they engage the pump casing Position t...

Страница 37: ...white reflector in the sight gauge must be posi tioned horizontally to provide proper drainage Bearings Figure 2 The bearing housing was fully lubricated when shipped from the factory Check the oil l...

Страница 38: ...rt claimed to be defective in accordance with the maintenance schedule and or manual which comes with the product No allowance will be made for labor trans portation or other charges incurred by you i...

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