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5

Both the 4-inch and dry break inlets seal automatically when
removed from the tank. To flush properly, the inlet must be
open. One way to keep these inlets open is to temporarily
install the tank bung or nipple onto the inlet. Simply remove
the bung or nipple from the tank, unscrew the suction pipe,
and screw or snap it onto the inlet. (Figure 8)

Another option for the 4-inch inlet is to carefully insert a small
wooden dowel into the 4-inch inlet to hold it open. (Figure 9)

1.

Disconnect from power. Remove the pump from the tank
and drain using the instructions above.

2.

As necessary, open the inlet based upon the information
above.

3.

Carefully make grounded connection to GFCI protected,
115-volt power.

4.

Place the pump inlet and nozzle through the holes in the
top of the flush tank. (Figure 10)

5.

Open the nozzle and turn the pump on. Circulate water
through the pump for 10 to 15 minutes. Open and close
the nozzle several times to flush the bypass poppet.

6.

Lift the pump from the water. Allow the pump to run brief-
ly until only air passes through the system. Turn the
pump off.

Figure 8

Figure 9

Figure 10

CAUTION:  Do not run the pump any longer than necessary

without flow. “Dry running” can cause overheating and
pump damage.

7.

Drain the hose and nozzle. Wipe entire system with a
clean wet cloth.

Clean Pump

If chemicals dry inside pump, remove the residue before
further use.

1.

Disconnect from power, remove the pump from the tank,
and flush.

2.

Disassemble the pump as outlined in the Repair Section.

3.

Thoroughly clean dried chemical from the interior of the
pump. Take care not to scratch parts.

NOTE:  Do not disassemble the manual bypass poppet

assembly or the inlet fitting.

4.

Wash the bypass poppet in warm soapy water. Rotate
the spring and plug on the manual bypass poppet to
make sure they move freely. (Figure 11)

5.

Assemble the pump.

End of Season

If the system will not be used for an extended time, flush and
clean, as necessary. Follow the steps below to prepare for
storage.

In the procedure below, a flush tank is required and the pump
inlet must be held open. Please reference the information on
these topics above in the Flush Pump instructions. This
procedure requires 100% antifreeze in the flush tank instead
of water.

1.

Disconnect from power. Remove the pump from the tank
and drain.

2.

As necessary, open the inlet based upon the information
in the Flush Pump procedures above.

3.

Connect a short length of petroleum compatible flushing
hose to the pump outlet.

To avoid chemical exposure, follow chemical
manufacturer’s instructions for the disposal of con-
taminated water.

!!!  W A R N I N G  !!!

Figure 11

Содержание PA-120H

Страница 1: ... List at the end of this manual This symbol is used throughout this manual to call your attention to safety messages Warnings alert you to the potential for personal injury Cautions call attention to practices or procedures which may damage your equipment Notes give you information that can improve efficiency of operations It is your responsibility to make sure all operators have access to adequat...

Страница 2: ...ible Install with 4 inch Inlet 1 Place the Teflon gasket above the EPDM gasket Cen ter both between the bung adapter flange and threads 2 Tighten the bung adapter onto the tank making sure the EPDM gasket stays centered Torque to 50 ft lbs using a bung adapter wrench and a torque wrench 3 Make sure the bung adapter and pump inlet O rings are well seated 4 Place the pump on the bung adapter and pre...

Страница 3: ...d for herbicides pesticides and other agricultural chemicals only Do not use with gasoline diesel other flammable fluids or micro encapsulated chemicals W A R N I N G When handling chemicals always wear protective clothing such as goggles gloves and respirators as instructed by the chemical manufacturer W A R N I N G Figure 4 Make sure hoses are in good condition and connections are tight Make sur...

Страница 4: ...o it rises about 1 2 inch 1cm Figure 6 4 Turn the pump on to recirculate Follow the chemical manufacturer s recommendation for proper recircula tion time When chemical is mixed turn the pump off 5 Before dispensing close the bypass poppet by turning clockwise and pushing in Dispense Chemical The PA 120H pump is intended for use with thin chemicals and the PA 200H for medium thick chemicals only So...

Страница 5: ...erheating and pump damage 7 Drain the hose and nozzle Wipe entire system with a clean wet cloth Clean Pump If chemicals dry inside pump remove the residue before further use 1 Disconnect from power remove the pump from the tank and flush 2 Disassemble the pump as outlined in the Repair Section 3 Thoroughly clean dried chemical from the interior of the pump Take care not to scratch parts NOTE Do no...

Страница 6: ... on the tank 3 Complete the steps given in Before Each Use proce dures 6 Figure 12 Figure 13 During repair carefully inspect all parts for wear or damage and replace as necessary Check O rings and seals for breakage wear and signs of deterioration such as swelling Before installing coat O rings seals and drive components with high temperature lithium grease Clean or Replace Strainer 1 Disconnect p...

Страница 7: ... to 45 to 50 in lbs Convert an Inlet Fitting Inlet fittings may be converted from one size to another by using the replacement instructions above Simply remove one inlet and install another Clean or Replace Bypass Poppet 1 Disconnect pump from power and flush 2 Remove the bypass poppet plug Figure 17 3 Remove the bypass poppet Gently rock it back and forth as necessary to remove 4 Wipe the cavity ...

Страница 8: ...rive shaft with the motor adapter or the planetary gear module When properly aligned the drive shaft will slip into place with the motor against the housing 4 During assembly make sure the motor is properly seated against the motor adapter seal and the housing 5 Replace the screws fastening the motor and handle to the housing Use the two longer screws to secure the handle Torque to 75 to 100 in lb...

Страница 9: ...or Remove and inspect drive shaft Replace if necessary 9 4 inch bung adapter spring Remove pump and bung adapter Clean spring and install again clogged 10 Gear wear Remove the coverplate and inspect wearplates as appropriate gears and drive key Gears must turn freely with the drive key removed Replace any worn or damaged parts C LOW FLOW RATE 1 Low voltage Check for adequate power supply voltage 2...

Страница 10: ...dule PA 200H 1 904003 50 Sems Screw 8 32 x 11 16 in PA 200H not shown 4 118016 1 Shaft Adapter PA 120H not shown 1 6 118505 1 Drive Shaft Kit 1 6A 901001 91 Motor Adapter Seal or Kit 1 6B 904003 70 Motor Shaft Washer or Kit 1 6C 110078 8 Motor Shaft Seal or Kit 1 6D 118020 1 Bearing or Kit 2 11 118006 1 Pump Housing 1 13A 118508 1 Bypass Poppet Assembly Kit 4 inch 1 13B 118508 2 Bypass Poppet Asse...

Страница 11: ...0 minutes ON 30 minutes OFF Duty cycle will vary with viscosity and temperature Electrical Specifications Input 115 volt AC grounded GFCI protected Cord 18 gauge 3 wire grounded plug equipped with circuit breaker Mechanical Connections Bung 2 or 4 inch Nipple 2 inch Inlet 1 inch Outlet 1 inch Recommended Accessories Standard EPDM 1 in x 12 ft 3 7m discharge hose Standard 1 in ball valve nozzle SER...

Страница 12: ...warranty shall not apply if A the product has been altered or modified outside the warrantor s duly appointed representative B the product has been subjected to neglect misuse abuse or damage or has been installed or operated other than in accordance with the manufacturer s operating instructions To make a claim against this warranty contact the GPI Customer Service Department at 316 686 7361 or 1...

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