GORMAN-RUPP 13D1-(19) PPO Скачать руководство пользователя страница 27

OM−05463

10 SERIES

MAINTENANCE & REPAIR

PAGE E − 9

Lubricate the seal as indicated in 

LUBRICATION

,

after the impeller has been installed.

Impeller Installation And Adjustment

(Figure 2)

Inspect the impeller and replace it if cracked or
badly worn. Install the same thickness of impeller
shims (4) as previously removed. Apply anti-seize
to the shaft threads and screw the impeller onto the
shaft until tight.

A clearance of .008 to .015 inch (0,20 to 0,38 mm)
between the impeller and the intermediate is nec-
essary for maximum pump efficiency. Measure this
clearance and add or remove impeller shims until
this clearance is reached.

Pump Casing Installation

(Figure 2)

Secure the pump casing (1) to the intermediate
with the hardware (17 and 18). 

Be careful

 not to

damage the O-ring.

See Figure 1 and secure the pump casing to the
base (3) with the hardware (12, 13 and 14). Be sure
to reinstall any leveling shims used under the
mounting feet of the pump casing.

Back Cover Installation

(Figure 2)

Inspect the wear plate (22) and replace it if badly
worn or grooved. Install the wear plate on the back
cover using the hardware (24 and 25).

Clean any scale or debris from the back cover
shoulder and pump casing which might prevent a
good seal.

NOTE

Apply a film of ‘Never-Seez’ or equivalent com-
pound on the back cover shoulder or any surface
which contacts the pump casing to ease future dis-
assembly and to reduce rust and scale build up.

Replace the back cover gasket (33) and slide the
back cover assembly (29) into the pump casing.

Be sure the wear plate does not scrape against the
impeller.

Secure the back cover assembly to the pump cas-
ing using the hardware (27 and 28). 

Do not

 over

tighten the wing nuts; they should be just tight
enough to ensure a good seal at the back cover
shoulder.

Suction Check Valve  Installation

(Figure 2)

Inspect the check valve components and replace if
required.

Position the check valve assembly (37) in the suc-
tion port with the check valve plate (40) facing to-
ward the inside of the pump casing. Install the suc-
tion flange (34) and secure with the nuts (36).
Check the operation of the check valve to ensure
proper seating and free movement.

Final Pump Assembly

(Figure 1)

Be sure

 the pump and engine are securely

mounted to the base.

Install the suction and discharge lines and open all
valves. Make certain that all piping connections are
tight, properly supported and secure.

Be sure

 the engine has been properly lubricated,

see 

LUBRICATION

.

Remove the fill plug assembly (7). Fill the pump
casing with clean liquid. Reinstall the fill plug and
tighten it.

Refer to 

OPERATION

, Section C, before putting

the pump back into service.

LUBRICATION

Seal Assembly

(Figure 2)

The seal assembly is lubricated by the medium be-
ing pumped. No additional lubrication is required.

Engine

Consult the literature supplied with the engine, or
contact your local Honda engine representative.

Содержание 13D1-(19) PPO

Страница 1: ...MANSFIELD OHIO GORMAN RUPP OF CANADA LIMITED D ST THOMAS ONTARIO CANADA Printed in U S A www gormanrupp com ECopyright by the Gorman Rupp Company INSTALLATION OPERATION AND MAINTENANCE MANUAL WITH PA...

Страница 2: ...The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm...

Страница 3: ...B 3 Sealing PAGE B 3 Suction Lines In Sumps PAGE B 3 Suction Line Positioning PAGE B 4 DISCHARGE LINES PAGE B 4 Siphoning PAGE B 4 Valves PAGE B 4 Bypass Lines PAGE B 5 OPERATION SECTION C PAGE C 1 PR...

Страница 4: ...mp Casing Removal PAGE E 7 Impeller Removal PAGE E 7 Seal Removal and Disassembly PAGE E 7 Seal Reassembly and Installation PAGE E 7 Impeller Installation And Adjustment PAGE E 9 Pump Casing Installat...

Страница 5: ...write The Gorman Rupp Company or Gorman Rupp of Canada Limited P O Box 1217 70 Burwell Road Mansfield Ohio 44901 1217 St Thomas Ontario N5P 3R7 For information or technical assistance on the engine c...

Страница 6: ...ent the pump slowly and cau tiously 7 Drain the pump This pump is designed to handle dirty water containing specified entrained solids Do not attempt to pump volatile corrosive or flammable liquids wh...

Страница 7: ...or less tasteless and odorless Fuel used by internal combustion en gines presents an extreme explosion and fire hazard Make certain that all fuel lines are securely connected and free of leaks Never r...

Страница 8: ...upplied to the pump is critical to performance and safety be sure to limit the incoming pressure to 50 of the maximum permissible operating pressure as shown on the pump performance curve see Sec tion...

Страница 9: ...such as suc tion and discharge piping must be removed before attempting to lift The pump assembly can be seriously damaged if the cables or chains used to lift and move the unit are improperly wrapped...

Страница 10: ...ets will be created Fittings Suction lines should be the same size as the pump inlet If reducers are used in suction lines they should be the eccentric type and should be in stalled with the flat part...

Страница 11: ...minimum submergence vs veloc ity NOTE The pipe submergence required may be reduced by installing a standard pipe increaser fitting at the end of the suction line The larger opening size will reduce th...

Страница 12: ...rge head gradually close the discharge throttling valve before stopping the pump Bypass Lines If a system check valve is used due to high dis charge head it may be necessary to vent trapped air from t...

Страница 13: ...ing The pump will not prime when dry Extended operation of a dry pump will destroy the seal assembly Add liquid to the pump casing when 1 The pump is being put into service for the first time 2 The pu...

Страница 14: ...ode If overheating occurs stop the pump and allow it to cool before servicing it Refill the pump casing with cool liquid Do not remove plates covers gauges pipe plugs or fittings from an over heated p...

Страница 15: ...ation In below freezing conditions drain the pump to prevent damage from freezing Also clean out any solids by flushing with a hose Operate the pump for approximately one minute this will remove any r...

Страница 16: ...liquid in casing Add liquid to casing See PRIMING Suction check valve contaminated or damaged Clean or replace check valve OM 05463 10 SERIES TROUBLESHOOTING PAGE D 1 TROUBLESHOOTING SECTION D Review...

Страница 17: ...clean if neces sary Pump speed too high Check driver output check that sheaves or couplings are correctly sized Suction check valve or foot valve clogged or binding Clean valve Suction lift or dischar...

Страница 18: ...ly the same duty cycle the part can be checked and replaced before failure occurs reducing unscheduled down time For new applications a first inspection of wearing parts at 250 hours will give insight...

Страница 19: ...nstallations are seldom identical your performance may be dif ferent due to such factors as viscosity specific gravity elevation temperature and impeller trim If your pump serial number is followed by...

Страница 20: ...10 SERIES OM 05463 MAINTENANCE REPAIR PAGE E 2 SECTION DRAWING PARTSPAGE Figure 1 Pump Model 13D1 19...

Страница 21: ...TTON 19 ENGINE 29122 162 1 3 ROLLOVER BASE 41583 315 24150 1 4 RUBBER FOOT MTG KIT 48152 603 1 5 HEX HD CAPSCREW B0504 15991 4 6 FLAT WASHER K05 15991 4 7 RUBBER FOOT S1224 4 8 FLANGED HEX NUT 21765 3...

Страница 22: ...10 SERIES OM 05463 MAINTENANCE REPAIR PAGE E 4 SECTION DRAWING Figure 2 13D1 19 Pump Parts Only...

Страница 23: ...NUT D08 15991 2 19 HEX HD CAPSCREW B0605 15991 4 20 LOCKWASHER J06 15991 4 21 INTERMEDIATE O RING 25152 248 1 22 WEAR PLATE 2643B 15990 1 23 CASING DRAIN PLUG P06 15079 1 24 LOCKWASHER J04 15991 2 25...

Страница 24: ...erature supplied with the engine or contact your local Honda engine representative Before attempting to open or service the pump 1 Familiarize yourself with this man ual 2 Shut down the engine and ta...

Страница 25: ...tionary portion of the seal off the shaft as a unit Use a suitably sized dowel to press the stationary element out of the in termediate from the back side NOTE The seal assembly may be removed without...

Страница 26: ...O ring 21 lubricate the O ring with water or a very small amount of oil Install the O ring on the intermediate Position the intermediate against the engine bell housing and secure it with hardware 19...

Страница 27: ...he pump casing to ease future dis assembly and to reduce rust and scale build up Replace the back cover gasket 33 and slide the back cover assembly 29 into the pump casing Be sure the wear plate does...

Страница 28: ...hall repair or replace the defective product or part at its option without charge You must have properly installed maintained and used the product or part claimed to be defective in accordance with th...

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