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OM-06789

10 SERIES

PAGE B - 2

INSTALLATION

PREINSTALLATION INSPECTION

The pump assembly was inspected and tested be­
fore shipment from the factory. Before installation,
inspect the pump for damage which may have oc­
curred during shipment. Check as follows:

a. Inspect the pump and engine for cracks,

dents, damaged threads, and other obvious
damage.

b. Check for and tighten loose attaching hard­

ware. Since gaskets tend to shrink after dry­
ing, check for loose hardware at mating sur­
faces.

c. Carefully read all tags, decals, and markings

on the pump assembly, and perform all duties
indicated.

d. Check levels and lubricate as necessary. Re­

fer to 

LUBRICATION

 in the 

MAINTENANCE

AND REPAIR

 section of this manual and per­

form duties as instructed.

e. Check for the discharge elbow shipped loose

with the pump.

f. If the pump and

 

engine have been stored for

more than 12 months, some of the compo­
nents or lubricants may have exceeded their
maximum shelf life. These 

must be inspected

or replaced

 to ensure maximum pump serv­

ice.

If the maximum shelf life has been exceeded, or if
anything appears to be abnormal, contact your
Gorman‐Rupp distributor or the factory to deter­
mine the repair or updating policy. 

Do not

 put the

pump into service until appropriate action has
been taken.

POSITIONING PUMP

Lifting

Pump unit weights will vary depending on the
mounting and drive provided. Check the shipping
tag on the unit packaging for the actual weight, and
use lifting equipment with appropriate capacity.
Drain the pump and remove all customer‐installed
equipment such as suction and discharge hoses

or piping before attempting to lift existing, installed
units.

Mounting

Locate the pump in an accessible place as close as
practical to the liquid being pumped. Level mount­
ing is essential for proper operation.

The pump may have to be supported or shimmed
to provide for level operation or to eliminate vibra­
tion.

If the pump has been mounted on a moveable
base, make certain the base is stationary by setting
the brake and blocking the wheels before attempt­
ing to operate the pump.

To ensure sufficient lubrication and fuel supply to
the engine, 

do not

 position the pump and engine

more than 15

_

 off horizontal for continuous opera­

tion. The pump and engine may be positioned up
to 30

_

 off horizontal for 

intermittent operation

only

; however, the engine manufacturer should be

consulted for continuous operation at angles
greater than 15

_

.

Clearance

When positioning the pump, allow a minimum
clearance of 

18 inches (457,2 mm)

 in front of the

back cover to permit removal of the cover and easy
access to the pump interior.

SUCTION AND DISCHARGE PIPING

Pump performance is adversely effected by in­
creased suction lift, discharge elevation, and fric­
tion losses. See the performance curve and notes
on Page E‐1 to be sure your overall application al­
lows pump to operate within the safe operation
range.

Materials

Either pipe or hose maybe used for suction and
discharge lines; however, the materials must be
compatible with the liquid being pumped. If hose is
used in suction lines, it must be the rigid‐wall, rein­
forced type to prevent collapse under suction. Us­
ing piping couplings in suction lines is not recom­
mended.

Содержание 12D1-1B20 FT4

Страница 1: ...OM 06789 01 August 24 2015 GORMAN RUPP PUMPS www grpumps com e2015 Gorman Rupp Pumps Printed in U S A INSTALLATION OPERATION AND MAINTENANCE MANUAL WITH PARTS LIST 10 SERIES PUMP MODEL 12D1 1B20 FT4...

Страница 2: ...NUMBER Please record your pump model and serial number in the spaces provided below Your Gorman Rupp distributor needs this information when you require parts or service Pump Model Serial Number The...

Страница 3: ...Lines In Sumps PAGE B 3 Suction Line Positioning PAGE B 4 DISCHARGE LINES PAGE B 4 Siphoning PAGE B 4 Valves PAGE B 5 Bypass Lines PAGE B 5 OPERATION SECTION C PAGE C 1 PRIMING PAGE C 1 STARTING PAGE...

Страница 4: ...Casing Removal PAGE E 7 Impeller Removal PAGE E 7 Seal Removal and Disassembly PAGE E 7 Seal Reassembly and Installation PAGE E 7 Impeller Installation And Adjustment PAGE E 9 Pump Casing Installation...

Страница 5: ...O Box 1217 Mansfield Ohio 44901 1217 Phone 419 755 1011 or Gorman Rupp of Canada Limited 70 Burwell Road St Thomas Ontario N5P 3R7 Phone 519 631 2870 For information or technical assistance on the po...

Страница 6: ...7 Drain the pump This pump is designed to handle most non volatile non flammable liquids containing specified entrained solids Do not attempt to pump volatile corro sive or flammable liquids which may...

Страница 7: ...s tasteless and odorless Fuel used by internal combustion en gines presents an extreme explosion and fire hazard Make certain that all fuel lines are securely connected and free of leaks Never refuel...

Страница 8: ...ed suction application where the liquid is supplied to the pump under pressure some of the information such as mounting line configuration and priming must be tailored to the specific application Sinc...

Страница 9: ...mp and remove all customer installed equipment such as suction and discharge hoses or piping before attempting to lift existing installed units Mounting Locate the pump in an accessible place as close...

Страница 10: ...perated at a higher lift Fittings Suction lines should be the same size as the pump inlet If reducers are used in suction lines they should be the eccentric type and should be in stalled with the flat...

Страница 11: ...bmergence required may be reduced by installing a standard pipe increaser fitting at the end of the suction line The larger opening size will reduce the inlet velocity Calculate the required submergen...

Страница 12: ...valve before stopping the pump Bypass Lines If a system check valve is used due to high dis charge head it may be necessary to vent trapped air from the top of the pump during the priming process This...

Страница 13: ...re is liquid in the pump casing Never operate this pump unless there is liquid in the pump casing The pump will not prime when dry Extended operation of a dry pump will destroy the seal assembly Add l...

Страница 14: ...quid to a boil build pressure and cause the pump to rup ture or explode If overheating occurs stop the pump and allow it to cool before servicing it Refill the pump casing with cool liquid Do not remo...

Страница 15: ...the pump will remain inop erative Cold Weather Preservation In below freezing conditions drain the pump to prevent damage from freezing Also clean out any solids by flushing with a hose Operate the pu...

Страница 16: ...r binding Clean valve Not enough liquid in casing Add liquid to casing See PRIMING Suction check valve contaminated or damaged Clean or replace check valve OM 06789 10 SERIES TROUBLESHOOTING PAGE D 1...

Страница 17: ...ces sary Suction check valve or foot valve clogged or binding Clean valve Leaking or worn seal or pump gasket Check pump vacuum Replace leaking or worn seal or gasket Pump speed too slow Check engine...

Страница 18: ...ly the same duty cycle the part can be checked and replaced before failure occurs reducing unscheduled down time For new applications a first inspection of wearing parts at 250 hours will give insight...

Страница 19: ...installations are seldom identical your performance may be dif ferent due to such factors as viscosity specific gravity elevation temperature and impeller trim If your pump serial number is followed b...

Страница 20: ...10 SERIES OM 06789 MAINTENANCE REPAIR PAGE E 2 ILLUSTRATION PARTSPAGE Figure 1 Pump Model 12D1 1B20 FT4...

Страница 21: ...3 PRIMING STICKER 6588AH REF 4 DISCHARGE STICKER 6588BJ 1 5 STREET ELBOW RS32 11999 REF 6 HATZ 1B20 FT4 ENGINE 29237 004 1 7 HAND CARRY DECAL 2613FT 2 8 WARNING DECAL 2613FE 1 9 ROLLOVER BASE 41583 36...

Страница 22: ...10 SERIES OM 06789 MAINTENANCE REPAIR PAGE E 4 ILLUSTRATION Figure 2 Pump Parts Only 12D1 1B20 PPO...

Страница 23: ...6 NAME PLATE 38818 021 13990 1 17 DRIVE SCREW BM 04 03 17000 4 18 STUD C0808 15991 2 19 CASING DRAIN PLUG P06 15079 1 20 BACK COVER GASKET 12369G 20000 1 21 LOCK WASHER J04 15991 2 22 HEX NUT D04 1599...

Страница 24: ...cal engine representative Before attempting to open or service the pump 1 Familiarize yourself with this man ual 2 Shut down the engine and take precautions to ensure that the pump will remain inopera...

Страница 25: ...disassembly is required see Seal Reassembly and Installation Seal Reassembly and Installation Figures 2 and 3 Inspect the engine crankshaft for damage Small scratches or nicks may be removed with a f...

Страница 26: ...e engine with the hard ware 5 and 6 Slide the rotating subassembly consisting of the element bellows and retainer over the lubricated shaft sleeve until the rotating element is just flush with the cha...

Страница 27: ...tacts the pump casing to ease future dis assembly and to reduce rust and scale build up Replace the back cover gasket 20 and slide the back cover assembly into the pump casing Be sure the wear plate d...

Страница 28: ...For Warranty Information Please Visit www grpumps com warranty or call U S 419 755 1280 Canada 519 631 2870 International 1 419 755 1352 GORMAN RUPP PUMPS...

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