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OM-06789

10 SERIES

MAINTENANCE & REPAIR

PAGE E - 9

Pump Casing Installation

(Figure 2)

Install the same thickness of pump casing gaskets
(14) as previously removed and secure the pump
casing (1) to the intermediate (9) with the nuts (7).

Do not

 fully tighten the nuts at this time.

A clearance of .010 to .020 inch (0,25 to 0,51 mm)
between the impeller and the wear plate is also rec­
ommended for maximum pump efficiency. This
clearance must be set after installing the back cov­
er by adding or removing pump casing gaskets un­
til the impeller scrapes against the wear plate when
the shaft is turned. After the impeller scrapes, add
approximately .010 inch (0,25 mm) of gaskets.

After the face clearance has been set, tighten the
nuts (7) securing the pump casing to the intermedi­
ate.

See Figure 1 and secure the pump casing to the
base (9) with the hardware (11, 12, 14 and 15). Be
sure to reinstall any leveling shims used under the
mounting feet of the pump casing.

Back Cover Installation

(Figure 2)

Inspect the wear plate (15) and replace it if badly
worn or grooved. Carefully center the wear plate on
the back cover (25) and secure it with the hardware
(21 and 22). The wear plate must be concentric to
prevent binding when the back cover is installed.

Clean any scale or debris from the back cover
shoulder and pump casing which might prevent a
good seal.

NOTE

Apply a film of `Never‐Seez' or equivalent com­
pound on the back cover shoulder or any surface
which contacts the pump casing to ease future dis­
assembly and to reduce rust and scale build up.

Replace the back cover gasket (20) and slide the
back cover assembly into the pump casing. Be
sure the wear plate does not bind against the
pump casing.

Secure the back cover assembly using the hard­
ware (23 and 24). 

Do not

 over tighten the wing

nuts; they should be just tight enough to ensure a
good seal at the back cover shoulder.

Suction Check Valve Installation

(Figure 2)

Inspect the check valve components and replace
as required. Assemble the check valve weights to
each side of the check valve and secure with the
peviously removed hardware.

Position the check valve assembly (27) in the suc­
tion port with the large weight toward the impeller
and the small weight toward the suction flange. In­
stall the suction flange (26) and secure it with the
nuts (7). Check the operation of the check valve to
ensure proper seating and free movement.

Final Pump Assembly

(Figure 1)

Be sure

 the pump and engine are securely

mounted to the base.

Install the suction and discharge lines and open all
valves. Make certain that all piping connections are
tight, properly supported and secure.

Be sure

 the pump and engine have been properly

lubricated, see 

LUBRICATION

.

Remove the fill plug (2) and fill the pump casing
with clean liquid. Reinstall the fill plug and tighten.

Refer to 

OPERATION

, Section C, before putting

the pump back into service.

LUBRICATION

Seal Assembly

The seal assembly is lubricated by the medium be­
ing pumped, and no additional lubrication is re­
quired.

Engine

Consult the literature supplied with the engine, or
contact your local engine representative.

Содержание 12D1-1B20 FT4

Страница 1: ...OM 06789 01 August 24 2015 GORMAN RUPP PUMPS www grpumps com e2015 Gorman Rupp Pumps Printed in U S A INSTALLATION OPERATION AND MAINTENANCE MANUAL WITH PARTS LIST 10 SERIES PUMP MODEL 12D1 1B20 FT4...

Страница 2: ...NUMBER Please record your pump model and serial number in the spaces provided below Your Gorman Rupp distributor needs this information when you require parts or service Pump Model Serial Number The...

Страница 3: ...Lines In Sumps PAGE B 3 Suction Line Positioning PAGE B 4 DISCHARGE LINES PAGE B 4 Siphoning PAGE B 4 Valves PAGE B 5 Bypass Lines PAGE B 5 OPERATION SECTION C PAGE C 1 PRIMING PAGE C 1 STARTING PAGE...

Страница 4: ...Casing Removal PAGE E 7 Impeller Removal PAGE E 7 Seal Removal and Disassembly PAGE E 7 Seal Reassembly and Installation PAGE E 7 Impeller Installation And Adjustment PAGE E 9 Pump Casing Installation...

Страница 5: ...O Box 1217 Mansfield Ohio 44901 1217 Phone 419 755 1011 or Gorman Rupp of Canada Limited 70 Burwell Road St Thomas Ontario N5P 3R7 Phone 519 631 2870 For information or technical assistance on the po...

Страница 6: ...7 Drain the pump This pump is designed to handle most non volatile non flammable liquids containing specified entrained solids Do not attempt to pump volatile corro sive or flammable liquids which may...

Страница 7: ...s tasteless and odorless Fuel used by internal combustion en gines presents an extreme explosion and fire hazard Make certain that all fuel lines are securely connected and free of leaks Never refuel...

Страница 8: ...ed suction application where the liquid is supplied to the pump under pressure some of the information such as mounting line configuration and priming must be tailored to the specific application Sinc...

Страница 9: ...mp and remove all customer installed equipment such as suction and discharge hoses or piping before attempting to lift existing installed units Mounting Locate the pump in an accessible place as close...

Страница 10: ...perated at a higher lift Fittings Suction lines should be the same size as the pump inlet If reducers are used in suction lines they should be the eccentric type and should be in stalled with the flat...

Страница 11: ...bmergence required may be reduced by installing a standard pipe increaser fitting at the end of the suction line The larger opening size will reduce the inlet velocity Calculate the required submergen...

Страница 12: ...valve before stopping the pump Bypass Lines If a system check valve is used due to high dis charge head it may be necessary to vent trapped air from the top of the pump during the priming process This...

Страница 13: ...re is liquid in the pump casing Never operate this pump unless there is liquid in the pump casing The pump will not prime when dry Extended operation of a dry pump will destroy the seal assembly Add l...

Страница 14: ...quid to a boil build pressure and cause the pump to rup ture or explode If overheating occurs stop the pump and allow it to cool before servicing it Refill the pump casing with cool liquid Do not remo...

Страница 15: ...the pump will remain inop erative Cold Weather Preservation In below freezing conditions drain the pump to prevent damage from freezing Also clean out any solids by flushing with a hose Operate the pu...

Страница 16: ...r binding Clean valve Not enough liquid in casing Add liquid to casing See PRIMING Suction check valve contaminated or damaged Clean or replace check valve OM 06789 10 SERIES TROUBLESHOOTING PAGE D 1...

Страница 17: ...ces sary Suction check valve or foot valve clogged or binding Clean valve Leaking or worn seal or pump gasket Check pump vacuum Replace leaking or worn seal or gasket Pump speed too slow Check engine...

Страница 18: ...ly the same duty cycle the part can be checked and replaced before failure occurs reducing unscheduled down time For new applications a first inspection of wearing parts at 250 hours will give insight...

Страница 19: ...installations are seldom identical your performance may be dif ferent due to such factors as viscosity specific gravity elevation temperature and impeller trim If your pump serial number is followed b...

Страница 20: ...10 SERIES OM 06789 MAINTENANCE REPAIR PAGE E 2 ILLUSTRATION PARTSPAGE Figure 1 Pump Model 12D1 1B20 FT4...

Страница 21: ...3 PRIMING STICKER 6588AH REF 4 DISCHARGE STICKER 6588BJ 1 5 STREET ELBOW RS32 11999 REF 6 HATZ 1B20 FT4 ENGINE 29237 004 1 7 HAND CARRY DECAL 2613FT 2 8 WARNING DECAL 2613FE 1 9 ROLLOVER BASE 41583 36...

Страница 22: ...10 SERIES OM 06789 MAINTENANCE REPAIR PAGE E 4 ILLUSTRATION Figure 2 Pump Parts Only 12D1 1B20 PPO...

Страница 23: ...6 NAME PLATE 38818 021 13990 1 17 DRIVE SCREW BM 04 03 17000 4 18 STUD C0808 15991 2 19 CASING DRAIN PLUG P06 15079 1 20 BACK COVER GASKET 12369G 20000 1 21 LOCK WASHER J04 15991 2 22 HEX NUT D04 1599...

Страница 24: ...cal engine representative Before attempting to open or service the pump 1 Familiarize yourself with this man ual 2 Shut down the engine and take precautions to ensure that the pump will remain inopera...

Страница 25: ...disassembly is required see Seal Reassembly and Installation Seal Reassembly and Installation Figures 2 and 3 Inspect the engine crankshaft for damage Small scratches or nicks may be removed with a f...

Страница 26: ...e engine with the hard ware 5 and 6 Slide the rotating subassembly consisting of the element bellows and retainer over the lubricated shaft sleeve until the rotating element is just flush with the cha...

Страница 27: ...tacts the pump casing to ease future dis assembly and to reduce rust and scale build up Replace the back cover gasket 20 and slide the back cover assembly into the pump casing Be sure the wear plate d...

Страница 28: ...For Warranty Information Please Visit www grpumps com warranty or call U S 419 755 1280 Canada 519 631 2870 International 1 419 755 1352 GORMAN RUPP PUMPS...

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