GORMAN-RUPP PUMPS 46141-053 Скачать руководство пользователя страница 24

OM-07297

DIAPHRAGM PRIMER

MAINTENANCE & REPAIR

PAGE E - 5

MAINTENANCE AND REPAIR

Review all SAFETY information in Section A.

Gorman‐Rupp Diaphragm Primers require little
service due to their rugged, minimum‐mainte­
nance design. However, if it becomes necessary to
replace parts, follow these instructions which are
keyed to the sectional view (Figure 1) and the ac­
companying parts lists.

Use 

Only Genuine Gorman-Rupp

 re­

placement parts.  Failure to do so may cre­
ate a hazard and damage the diaphragm
primer or diminish optimal diaphragm
primer performance.  Any such hazard,
damage or diminished performance is not
covered by the warranty.

NOTE

When appropriate recycling facilities are available,
the user should recycle components and fluids
when doing any routine maintenance / repairs and
also at the end of the pump’s useful life.  All other
components and fluids shall be disposed of ac­
cording to all applicable codes and regulations.

This manual will alert personnel to
known procedures which require spe­
cial attention, to those which could
damage equipment, and to those which
could be dangerous to personnel.

 

How­

ever, this manual cannot possibly antici­
pate and provide detailed instructions
and precautions for every situation that
might occur during maintenance of the
unit. Therefore, it is the responsibility of
the owner/maintenance personnel to
ensure that only safe, established main­
tenance procedures are used, and that
any procedures not addressed in this
manual are performed only after estab­

lishing that neither personal safety nor
pump integrity are compromised by
such practices.

Before attempting to service the Di­
aphragm Primer:

1. Familiarize yourself with this man­

ual.

2. Shut down the engine and discon­

nect the positive battery cable, or
lock out incoming power to the mo­
tor and take precautions to ensure
that the pump will remain inopera­
tive.

3. Allow the pump to completely cool

if overheated.

4. Check the temperature and make

sure the pump is cool before open­
ing any covers, plates, or plugs.

5. Close the suction and discharge

valves.

6. Vent the pump slowly and cau­

tiously.

7. Drain the pump.

Death or serious personal injury and
damage to the diaphragm primer pump
or components can occur if proper lift­
ing procedures are not observed. Make
certain that hoists, chains, slings or
cables are in good working condition
and of sufficient capacity and that they
are positioned so that loads will be bal­
anced and the diaphragm primer or
components will not be damaged when
lifting. Suction and discharge hoses
must be removed from the diaphragm
primer before lifting. Lift the diaphragm
primer or component only as high as ne­
cessary and keep personnel away from
suspended objects.

Содержание 46141-053

Страница 1: ...97 OCTOBER 28 2019 Rev B 06 30 2020 GORMAN RUPP PUMPS www grpumps com e2019 Gorman Rupp Pumps Printed in U S A INSTALLATION OPERATION AND MAINTENANCE MANUAL WITH PARTS LIST DIAPHRAGM PRIMER MODEL 4614...

Страница 2: ...rial number and e mail address required RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below Your Gorman Rupp distributor needs this in...

Страница 3: ...CTION C PAGE C 1 THEORY OF OPERATION PAGE C 1 PRIMING PAGE C 1 PERIODIC CHECKS PAGE C 2 Bearing Lubrication PAGE C 2 Other Checks PAGE C 2 TROUBLESHOOTING SECTION D PAGE D 1 PREVENTIVE MAINTENANCE PAG...

Страница 4: ......

Страница 5: ...e contact your Gor man Rupp distributor or The Gorman Rupp Com pany The Gorman Rupp Company P O Box 1217 Mansfield Ohio 44901 1217 Phone 419 755 1011 or Gorman Rupp of Canada Limited 70 Burwell Road S...

Страница 6: ...es are used and that any procedures not addressed in this manual are performed only after estab lishing that neither personal safety nor pump integrity are compromised by such practices Before attempt...

Страница 7: ...ose connections are tight properly supported and secure before operation Use Only Genuine Gorman Rupp re placement parts Failure to do so may cre ate a hazard and damage the diaphragm primer or dimini...

Страница 8: ...reat ly shorten bearing life Do not spin dry bearings This may scratch the rollers or races and cause premature bearing fail ure Monitor the condition of the bearing lubri cant regularly for evidence...

Страница 9: ......

Страница 10: ...urred during shipment Check as follows a Inspect the pump for cracks dents damaged threads and other obvious damage b Check for and tighten loose attaching hard ware Since gaskets tend to shrink after...

Страница 11: ...for level opera tion and eliminate vibration ALIGNEMENT When checking alignment disconnect the power source to ensure that the pump will remain inoperative Rotating parts can catch clothing fingers o...

Страница 12: ...are properly aligned See Figure Below In drive systems using two or more belts make certain that the belts are a matched set unmatched sets will cause accelerated belt wear MISALIGNED SHAFTS NOT PARA...

Страница 13: ...primer without a guard in place over the rotat ing parts Exposed rotating parts can catch clothing fingers or tools causing severe injury to personnel Install the suction hose and secure the hose cla...

Страница 14: ...ture remain above 15 F 9 4 C during operation of the Diaphragm Primer Oper ating below this temperature could cause damage to components or prevent prim ing PRIMING Install the diaphragm primer and su...

Страница 15: ...earing housing was fully lubricated at the fac tory Check the lubrication levels before startup and regularly thereafter as indicated in Section E MAINTENANCE AND REPAIR Maintain bearing housing lubri...

Страница 16: ...as required Air leak in suction line at connections to the diaphragm primer or priming cham ber Check and tighten the hose clamps on both ends Replace as required Clogged suction discharge port Remov...

Страница 17: ...lowing a routine preventive main tenance schedule will help assure trouble free per formance and long life from your Gorman Rupp Di aphragm Primer For specific questions concern ing your application c...

Страница 18: ...I Bearings I Bearing Housing I Hoses I Valves I Diaphragm Assembly I Slingers I Legend I Inspect Clean Adjust Repair or Replace as Necessary C Clean R Replace Service interval based on an intermittent...

Страница 19: ......

Страница 20: ...EPAIR PAGE E 1 SECTION DRAWING PARTSPAGE 28 18 25 26 8 8 7 7 5 3 15 29 20 20 14 4 21 19 22 22 27 1 24 23 16 2 16 11 17 17 13 12 9 10 6 33 31 31 32 30 A CHECK VALVE DETAIL A TYPICAL 4 PLACES B DETAIL B...

Страница 21: ...17000 1 19 BEARING RET WASHER 31167 045 1500X 1 20 O RING 25152 039 2 21 ROLLER BEARING 23529 007 1 22 SLINGER 31132 090 19060 2 23 SOC HD PIPE PLUG PC06 15079 1 24 RETAINING RING S219 1 25 ROLLER BEA...

Страница 22: ...OM 07297 DIAPHRAGM PRIMER MAINTENANCE REPAIR PAGE E 3 DRAWING 40 39 38 37 36 37 34 35 17 16 41 42 43 44 16 16 45 45 46 47 17 17 Figure E 2 DIAPHRAGM PRIMER 46141 053...

Страница 23: ...0604 17000 1 19 BEARING RET WASHER 31167 045 1500X 1 20 O RING 25152 039 2 21 ROLLER BEARING 23529 007 1 22 SLINGER 31132 090 19060 2 23 SOC HD PIPE PLUG PC06 15079 1 24 RETAINING RING S219 1 25 ROLLE...

Страница 24: ...ng maintenance of the unit Therefore it is the responsibility of the owner maintenance personnel to ensure that only safe established main tenance procedures are used and that any procedures not addre...

Страница 25: ...nd replaced if necessary by disengaging the retaining ring 33 and removing the valve 32 and retaining pin 30 from the lower housing 4 To remove lower housing 4 disengage the 4 cap screws 43 and lift i...

Страница 26: ...the parts for wear or damage and replace as necessary Clean the bearings thoroughly in fresh cleaning solvent Dry the bearings with filtered compressed air and coat with light oil Bearings must be kep...

Страница 27: ...ion cover opening it should now be possible to guide the partially assembled crankshaft through the bear ing housing 1 opening on the right hand side Slide the crankshaft through the connecting rod as...

Страница 28: ...valve 32 into the center hole of the valve opening While holding the valve in place flip over the lower hous ing Install the retaining ring 33 into the groove on the retaining pin 30 with pliers Flip...

Страница 29: ...om the discharge port 8 on the lower housing 4 Install cap screws 11 from the top of the upper housing 5 Install the washers 13 and nuts 12 from the bottom Torque all eight to 38 ft lbs 51 52 N m Once...

Страница 30: ...For Warranty Information Please Visit www grpumps com warranty or call U S 419 755 1280 Canada 519 631 2870 International 1 419 755 1352 GORMAN RUPP PUMPS...

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