GORMAN-RUPP PUMPS 2D-X.75 3P Скачать руководство пользователя страница 13

OM-01479

D SERIES

OPERATION

PAGE C - 1

OPERATION - SECTION C

Review all SAFETY information in Section A.

Follow the instructions on all tags, labels and
decals attached to the pump.

This pump is designed to handle

 

non‐

volatile non‐flammable liquids contain­
ing specified entrained solids. Do not
attempt to pump volatile, corrosive, or
flammable liquids which may damage
the pump or endanger personnel as a
result of pump failure.

After the pump has been installed, se­
cure the pump to prevent creeping.
Make certain that the pump and all pip­
ing or hose connections are tight, prop­
erly supported and secure before oper­
ation.

Pump application will affect its performance, espe­
cially discharge velocities. Consult the Gorman‐
Rupp factory for actual performance levels for the
pump.

Install the pump and piping as described in 

IN­

STALLATION

. Make sure that the piping connec­

tions are tight, and that the pump is securely
mounted. Check that components are properly lu­
bricated (see 

LUBRICATION

 in 

MAINTENANCE

AND REPAIR

).

Make certain that any positive shut‐off
valve installed in the suction line is open
before operating the pump; excessive re­
striction will cause incomplete filling of the
diaphragm chamber and result in short­

ened diaphragm life. No positive shut‐off
valve should be installed in the discharge
line.

STARTING

Consult the operations manual furnished with the
motor  before starting the pump

.

 Open any valves

installed in the suction line and start the pump.

OPERATION

Priming

The pump may not prime immediately because the
suction line must first fill with liquid. If the pump fails
to prime within five minutes, stop the engine and
check the suction line for leaks.

OPERATION CHECKS

Gearbox Check

Check that the gearbox is properly lubricated (see

LUBRICATION

 in 

MAINTENANCE AND RE­

PAIR

).

Leakage Check

No leakage should be visible at pump mating sur­
faces, connections or fittings. Keep all line connec­
tions and fittings tight to maintain maximum pump
efficiency.

Strainer Check

If a suction strainer has been installed, check and
clean it as necessary. It should be cleaned if pump
flow begins to drop. If a vacuum suction gauge has
been installed, monitor and record the readings
regularly to detect strainer blockage.

Содержание 2D-X.75 3P

Страница 1: ...479 04 September 13 2010 Rev A 7 1 19 GORMAN RUPP PUMPS www grpumps com e2010 Gorman Rupp Pumps Printed in U S A INSTALLATION OPERATION AND MAINTENANCE MANUAL WITH PARTS LIST D SERIES PUMP MODEL 2D X...

Страница 2: ...rial number and e mail address required RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below Your Gorman Rupp distributor needs this in...

Страница 3: ...4 Siphoning PAGE B 4 Valves PAGE B 4 ELECTRICAL CONNECTIONS PAGE B 4 OPERATION SECTION C PAGE C 1 STARTING PAGE C 1 OPERATION PAGE C 1 Priming PAGE C 1 OPERATION CHECKS PAGE C 1 Gearbox Check PAGE C 1...

Страница 4: ...ABLE OF CONTENTS continued ii Plunger Rod and Diaphragm Removal PAGE E 7 Suction And Discharge Check Valve Installation PAGE E 8 LUBRICATION PAGE E 8 Plunger Rod Assembly PAGE E 8 Gear Reducer PAGE E...

Страница 5: ...related equipment must be installed and operated ac cording to all national local and industry stan dards For information or technical assistance on the mo tor contact the motor manufacturer s local...

Страница 6: ...lectrical connections must be in ac cordance with the National Electric Code If there is a conflict between in structions provided and N E C specifi cations N E C specifications shall take precedence...

Страница 7: ...xcessive friction loss resulting in overloading and destruction of pump and drive components It is strongly recom mended that unless absolutely necessary no positive shut off valve be installed in the...

Страница 8: ...e factory Before installation inspect the pump for damage which may have oc curred during shipment Check as follows a Inspect the pump for cracks dents damaged threads and other obvious damage b Check...

Страница 9: ...he pump has been positioned block the wheels and secure the pump to prevent creeping SUCTION AND DISCHARGE PIPING Pump performance is adversely effected by in creased suction lift discharge elevation...

Страница 10: ...ES TO AVOID SURFACE TURBULENCE WITHIN CHAMBERS Figure 2 Fixed Piping Installation Note that the air chambers have not been installed directly in the flow line but have been installed off tees to avoid...

Страница 11: ...al solids Sealing Since even a slight leak will affect priming head and capacity especially when operating with a high suction lift all connections in the suction line should be sealed with pipe dope...

Страница 12: ...n to make all electrical connections Make certain the pump and motor are properly grounded never use gas pipe as an electrical ground Be sure that the incoming power matches the voltage and phase of t...

Страница 13: ...ake certain that any positive shut off valve installed in the suction line is open before operating the pump excessive re striction will cause incomplete filling of the diaphragm chamber and result in...

Страница 14: ...o clean out any solids by flushing with a hose GEARBOX TEMPERATURE CHECK The gearbox runs higher than ambient tempera tures because of heat generated by friction Tem peratures of approximately 200_F 9...

Страница 15: ...psed Replace suction hose Integral suction or discharge check Clean valves check that flange nuts valve clogged binding or not seating are tight properly Cracked or broken diaphragm Replace diaphragm...

Страница 16: ...al suction or discharge check Clean valves check that flange nuts valve clogged binding or not seating are tight properly Liquid solution too thick Dilute if possible Pump gearbox or motor not Check a...

Страница 17: ...1 102 2 98 4 90 8 83 3 1 5 94 6 90 8 79 5 75 7 71 9 3 0 75 7 79 5 83 3 79 5 75 7 71 9 68 1 75 7 71 9 4 6 68 1 6 1 64 3 0 STANDARD PERFORMANCE TEST DATA FOR 2D ELECTRIC MOTOR DRIVEN PUMP Based on 70_...

Страница 18: ...1479 MAINTENANCE REPAIR PAGE E 2 PARTSPAGE SECTION DRAWING 14 15 20 21 22 24 27 20 28 DISCHARGE SUCTION 2 1 16 5 17 18 19 19 23 26 19 25 4 5 6 8 7 9 10 11 12 13 29 4 5 30 31 32 3 17 Figure 1 2D X 75 3...

Страница 19: ...46181 004 1 13 RETAINER RING 26812 702 1 14 KEY N0403 15990 1 15 ECC GUARD ASSY 42381 140 24150 1 16 HEX HEAD CAP SCREW B0605 15991 4 17 HEX NUT D06 15991 8 18 HEX HEAD CAP SCREW B0508 15991 4 19 HEX...

Страница 20: ...D SERIES OM 01479 MAINTENANCE REPAIR PAGE E 4 SECTION DRAWING 12 3 11 1 8 9 5 7 10 6 14 4 2 3 00 REF 5 69 03 13 Figure 2 46181 004 Plunger Rod Assembly...

Страница 21: ...PSCREW B0807 15991 1 5 CAP PLUG 25141 151 1 6 HEX JAM NUT AT08S 15991 1 7 SPRING CENTERING WASHER 31513 001 15030 1 8 COMPRESSION SPRING 38571 603 17110 1 9 DIAPHRAGM PLATE UPPER 38583 003 10010 1 10...

Страница 22: ...s for every situation that might occur during maintenance of the unit Therefore it is the responsibility of the owner maintenance personnel to ensure that only safe established main tenance procedures...

Страница 23: ...eccentric guard assembly 15 Remove the hardware 16 and 17 securing the re tainer ring 13 to the diaphragm pot 24 Figure 2 Loosen the socket head cap screw 2 and slide the eccentric 1 off the motor sha...

Страница 24: ...Secure the suction flange 28 and dia phragm to the diaphragm pot with the hardware 20 Check the operation of the check valves to ensure proper seating and free movement Connect the suction and discha...

Страница 25: ...For Warranty Information Please Visit www grpumps com warranty or call U S 419 755 1280 Canada 519 631 2870 International 1 419 755 1352 GORMAN RUPP PUMPS...

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