GORMAN-RUPP PUMPS 2D-X.75 3P Скачать руководство пользователя страница 10

D SERIES

OM-01479

PAGE B - 3

INSTALLATION

during pump operation, the air must be replen­
ished periodically. To introduce air into the cham­
ber, stop the pump and remove the suction accu­
mulator plug and integral gasket; this will break
prime and allow the liquid in the chamber to drain
away through the suction line.

If the pump is mounted in a system with fixed, rigid
piping, it is recommended that a flexible connec­
tion be installed at or near the suction and dis­

charge ports to absorb shock which would other­
wise be transmitted through the drive train and
greatly accelerate pump wear.

In a fixed piping installation, properly sized surge
suppressors 

must

 be installed in both suction and

discharge lines. If commercial surge suppressors
are not readily available, air chambers may be fab­
ricated from pipe as shown in Figure 2.

AIR CHAMBERS
(18 TO 24 INCH LENGTHS OF
6 TO 8 INCH DIAMETER PIPE
WITH WELDED CAPS)

DISCHARGE
CHAMBER

DISCHARGE

FLEXIBLE JOINT

FLEXIBLE JOINT

SUCTION
CHAMBER

1/2‐INCH VALVE FOR
RECHARGING AIR
CHAMBER WITH
COMPRESSED AIR
(ALSO ON DISCHARGE
CHAMBER)

SUCTION

NOTE: INSTALL AIR CHAMBERS OFF FLOW LINE TEES

TO AVOID SURFACE TURBULENCE WITHIN CHAMBERS.

Figure 2.  Fixed Piping Installation

Note that the air chambers have not been installed
directly in the flow line, but have been installed off
tees to avoid turbulence within the chambers. The
air chambers are fitted with valves to permit intro­
duction of small amounts of compressed air to fur­
ther dampen shock; this compressed air will leak
away during operation, and should be replaced
from time to time. If the suction chamber floods,
open the suction chamber valve to break prime
and allow the liquid in chamber to drain through
the suction line.

Gauges

If discharge pressure and vacuum suction gauges
are desired, drill and tap the suction and discharge
lines not less than 18 inches (457,2 mm) from the

suction and  discharge ports and install the lines.
Installation closer to the pump may result in erratic
readings.

SUCTION LINES

To avoid air pockets which could affect pump prim­
ing, the suction line must be as short and direct as
possible. When operation involves a suction lift, the
line must always slope upward to  the pump from
the source of the liquid being pumped; if the line
slopes down to the pump at any point along the
suction run, air pockets will  be created.

NOTE

Maximum pump performance is realized at suction
lifts of 5 feet (1,5 m) or less. Use the shortest possi­

Содержание 2D-X.75 3P

Страница 1: ...479 04 September 13 2010 Rev A 7 1 19 GORMAN RUPP PUMPS www grpumps com e2010 Gorman Rupp Pumps Printed in U S A INSTALLATION OPERATION AND MAINTENANCE MANUAL WITH PARTS LIST D SERIES PUMP MODEL 2D X...

Страница 2: ...rial number and e mail address required RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below Your Gorman Rupp distributor needs this in...

Страница 3: ...4 Siphoning PAGE B 4 Valves PAGE B 4 ELECTRICAL CONNECTIONS PAGE B 4 OPERATION SECTION C PAGE C 1 STARTING PAGE C 1 OPERATION PAGE C 1 Priming PAGE C 1 OPERATION CHECKS PAGE C 1 Gearbox Check PAGE C 1...

Страница 4: ...ABLE OF CONTENTS continued ii Plunger Rod and Diaphragm Removal PAGE E 7 Suction And Discharge Check Valve Installation PAGE E 8 LUBRICATION PAGE E 8 Plunger Rod Assembly PAGE E 8 Gear Reducer PAGE E...

Страница 5: ...related equipment must be installed and operated ac cording to all national local and industry stan dards For information or technical assistance on the mo tor contact the motor manufacturer s local...

Страница 6: ...lectrical connections must be in ac cordance with the National Electric Code If there is a conflict between in structions provided and N E C specifi cations N E C specifications shall take precedence...

Страница 7: ...xcessive friction loss resulting in overloading and destruction of pump and drive components It is strongly recom mended that unless absolutely necessary no positive shut off valve be installed in the...

Страница 8: ...e factory Before installation inspect the pump for damage which may have oc curred during shipment Check as follows a Inspect the pump for cracks dents damaged threads and other obvious damage b Check...

Страница 9: ...he pump has been positioned block the wheels and secure the pump to prevent creeping SUCTION AND DISCHARGE PIPING Pump performance is adversely effected by in creased suction lift discharge elevation...

Страница 10: ...ES TO AVOID SURFACE TURBULENCE WITHIN CHAMBERS Figure 2 Fixed Piping Installation Note that the air chambers have not been installed directly in the flow line but have been installed off tees to avoid...

Страница 11: ...al solids Sealing Since even a slight leak will affect priming head and capacity especially when operating with a high suction lift all connections in the suction line should be sealed with pipe dope...

Страница 12: ...n to make all electrical connections Make certain the pump and motor are properly grounded never use gas pipe as an electrical ground Be sure that the incoming power matches the voltage and phase of t...

Страница 13: ...ake certain that any positive shut off valve installed in the suction line is open before operating the pump excessive re striction will cause incomplete filling of the diaphragm chamber and result in...

Страница 14: ...o clean out any solids by flushing with a hose GEARBOX TEMPERATURE CHECK The gearbox runs higher than ambient tempera tures because of heat generated by friction Tem peratures of approximately 200_F 9...

Страница 15: ...psed Replace suction hose Integral suction or discharge check Clean valves check that flange nuts valve clogged binding or not seating are tight properly Cracked or broken diaphragm Replace diaphragm...

Страница 16: ...al suction or discharge check Clean valves check that flange nuts valve clogged binding or not seating are tight properly Liquid solution too thick Dilute if possible Pump gearbox or motor not Check a...

Страница 17: ...1 102 2 98 4 90 8 83 3 1 5 94 6 90 8 79 5 75 7 71 9 3 0 75 7 79 5 83 3 79 5 75 7 71 9 68 1 75 7 71 9 4 6 68 1 6 1 64 3 0 STANDARD PERFORMANCE TEST DATA FOR 2D ELECTRIC MOTOR DRIVEN PUMP Based on 70_...

Страница 18: ...1479 MAINTENANCE REPAIR PAGE E 2 PARTSPAGE SECTION DRAWING 14 15 20 21 22 24 27 20 28 DISCHARGE SUCTION 2 1 16 5 17 18 19 19 23 26 19 25 4 5 6 8 7 9 10 11 12 13 29 4 5 30 31 32 3 17 Figure 1 2D X 75 3...

Страница 19: ...46181 004 1 13 RETAINER RING 26812 702 1 14 KEY N0403 15990 1 15 ECC GUARD ASSY 42381 140 24150 1 16 HEX HEAD CAP SCREW B0605 15991 4 17 HEX NUT D06 15991 8 18 HEX HEAD CAP SCREW B0508 15991 4 19 HEX...

Страница 20: ...D SERIES OM 01479 MAINTENANCE REPAIR PAGE E 4 SECTION DRAWING 12 3 11 1 8 9 5 7 10 6 14 4 2 3 00 REF 5 69 03 13 Figure 2 46181 004 Plunger Rod Assembly...

Страница 21: ...PSCREW B0807 15991 1 5 CAP PLUG 25141 151 1 6 HEX JAM NUT AT08S 15991 1 7 SPRING CENTERING WASHER 31513 001 15030 1 8 COMPRESSION SPRING 38571 603 17110 1 9 DIAPHRAGM PLATE UPPER 38583 003 10010 1 10...

Страница 22: ...s for every situation that might occur during maintenance of the unit Therefore it is the responsibility of the owner maintenance personnel to ensure that only safe established main tenance procedures...

Страница 23: ...eccentric guard assembly 15 Remove the hardware 16 and 17 securing the re tainer ring 13 to the diaphragm pot 24 Figure 2 Loosen the socket head cap screw 2 and slide the eccentric 1 off the motor sha...

Страница 24: ...Secure the suction flange 28 and dia phragm to the diaphragm pot with the hardware 20 Check the operation of the check valves to ensure proper seating and free movement Connect the suction and discha...

Страница 25: ...For Warranty Information Please Visit www grpumps com warranty or call U S 419 755 1280 Canada 519 631 2870 International 1 419 755 1352 GORMAN RUPP PUMPS...

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