GORMAN-RUPP PUMPS 02K11-X2 1P Скачать руководство пользователя страница 13

0 SERIES

OM-01160

OPERATION

PAGE C - 1

OPERATION - SECTION C

Review all SAFETY information in Section A.

Follow the instructions on all tags, labels and
decals attached to the pump.

This pump is designed to handle petro­
leum products and other industrial liq­
uids that do not contain large entrained
solids. Do not attempt to pump volatile,
corrosive, or flammable liquids which
may damage the pump or endanger per­
sonnel as a result of pump failure.

Pump speed and operating conditions
must be within the performance range
shown on page E‐1.

PRIMING

Install the pump and piping as described in 

IN­

STALLATION

. Make sure that the piping connec­

tions are tight, and that the pump is securely
mounted. Check that the pump is properly lubri­
cated (see 

LUBRICATION

 in 

MAINTENANCE

AND REPAIR

).

This pump is self‐priming, but the pump should
never be operated unless there is liquid in the
pump casing.

Never operate this pump unless there is
liquid in the pump casing. The pump will
not prime when dry. extended operation of
a dry pump will destroy the seal assembly.

Add liquid to the pump casing when:

1. The pump is being put into service for the

first time.

2. The pump has not been used for a consider­

able length of time.

3. The liquid in the pump casing has evapo­

rated.

Once the pump casing has been filled, the pump
will prime and reprime as necessary.

After filling the pump casing, reinstall
and tighten the fill plug. Do not attempt
to operate the pump unless all connect­
ing piping is securely installed. Other­
wise, liquid in the pump forced out
under pressure could cause injury to
personnel.

To fill the pump, remove the pump casing fill cover
or fill plug in the top of the casing, and add clean
liquid until the casing is filled. Replace the fill cover
or fill plug before operating the pump.

STARTING

Consult the operations manual furnished with the
motor.

OPERATION

Lines With a Bypass

Since this pump does not have a suction check
valve, the discharge end of the bypass line must be
submerged in order to maintain suction.

Close the throttling valve in the discharge line and
open the shut‐off valve in the bypass line so that
the pump will not have to prime against the weight
of the liquid in the discharge line. Start the motor.
When the pump has primed and liquid is flowing
steadily through the bypass line, close the bypass
shut‐off valve and open the discharge throttling
valve.

Содержание 02K11-X2 1P

Страница 1: ...160 02 October 22 2018 Rev A 05 06 19 GORMAN RUPP PUMPS www grpumps com 2018 Gorman Rupp Pumps Printed in U S A INSTALLATION OPERATION AND MAINTENANCE MANUAL WITH PARTS LIST 0 SERIES PUMP MODEL 02K11...

Страница 2: ...id serial number and e mail address required RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below Your Gorman Rupp distributor needs th...

Страница 3: ...n Lines In Sumps PAGE B 3 Suction Line Positioning PAGE B 4 DISCHARGE LINES PAGE B 4 Siphoning PAGE B 4 Valves PAGE B 4 Bypass Lines PAGE B 5 ELECTRICAL CONNECTIONS PAGE B 5 OPERATION SECTION C PAGE C...

Страница 4: ...REASSEMBLY PAGE E 4 Pump Disassembly PAGE E 5 Impeller Removal PAGE E 5 Seal Removal and Disassembly PAGE E 5 Seal Reassembly and Installation PAGE E 5 Impeller Installation PAGE E 7 Pump Reassembly P...

Страница 5: ...proce dures which require special attention to those which could damage equipment and to those which could be dangerous to personnel However this manual cannot possibly anticipate and provide detailed...

Страница 6: ...mperature before opening any covers plates or plugs 5 Close the suction and discharge valves 6 Vent the pump slowly and cau tiously 7 Drain the pump This pump is designed to handle petro leum products...

Страница 7: ...upture or explode Overheated pumps can cause severe burns and injuries If overheating of the pump occurs 1 Stop the pump immediately 2 Ventilate the area 3 Allow the pump to completely cool 4 Check th...

Страница 8: ...in a flooded suction application where the liquid is supplied to the pump under pressure some of the information such as mounting line configuration and priming must be tailored to the specific appli...

Страница 9: ...l contact your Gorman Rupp distributor or the factory to deter mine the repair or updating policy Do not put the pump into service until appropriate action has been taken The electrical power used to...

Страница 10: ...457 2 mm from the suction and discharge ports and install the lines Installation closer to the pump may result in erratic readings SUCTION LINES To avoid air pockets which could affect pump prim ing t...

Страница 11: ...ncy of one or both pumps To avoid this position the suction inlets so that they are separated by a dis tance equal to at least 3 times the diameter of the suction pipe Suction Line Positioning The dep...

Страница 12: ...s pump is driven by an electric motor Check that the electrical service available matches the motor requirements stamped on the motor name plate before connecting the motor to the incoming power The e...

Страница 13: ...The pump is being put into service for the first time 2 The pump has not been used for a consider able length of time 3 The liquid in the pump casing has evapo rated Once the pump casing has been fill...

Страница 14: ...nd allow it to cool before servicing it Refill the pump casing with cool liquid Allow an over heated pump to com pletely cool before servicing Do not re move plates covers gauges or fittings from an o...

Страница 15: ...d discharge throttling valve pump components will deteriorate and the liquid could come to a boil build pressure and cause the pump casing to rupture or explode Cold Weather Preservation In below free...

Страница 16: ...TROUBLE POSSIBLE CAUSE PROBABLE REMEDY PUMP FAILS TO PRIME Air leak in suction line Lining of suction hose collapsed Correct leak Replace suction hose Leaking or worn seal or pump gasket Check pump v...

Страница 17: ...an if neces sary Suction intake not submerged at proper level or sump too small Check installation and correct sub mergence as needed Suction lift or discharge head too high Check piping installation...

Страница 18: ...y the same duty cycle the part can be checked and replaced before failure occurs reducing unscheduled down time For new applications a first inspection of wearing parts at 250 hours will give insight...

Страница 19: ...vity at sea level with minimum suc tion lift Since pump installations are seldom identi cal your performance may be different due to such factors as viscosity specific gravity elevation tem perature a...

Страница 20: ...OM 01160 0 SERIES MAINTENANCE REPAIR PAGE E 2 SECTION DRAWING PARTSPAGE 2 4 3 7 25 12 11 13 10 10 24 8 5 9 6 17 19 18 22 1 14 16 21 20 23 8 15 3 SEAL AREA DETAIL Figure 1 Pump Models 02K11 X2 1P...

Страница 21: ...15991 12 11 ADJ SHIM SET 5889 17000 1 12 IMPELLER 10205 14000 1 13 HEX JAM NUT AT07S 15991 1 14 VANE PLATE 10204 10010 1 15 RD HD MACHINE SCREW X0402 14990 1 16 RD HD MACHINE SCREW X0405 14990 2 17 O...

Страница 22: ...pump disconnect the incoming power to the motor and lock it out to ensure that the pump will remain inoperative Close all valves in the suction and discharge lines For motor disassembly and repair co...

Страница 23: ...end of the shaft in the front end of the motor Unscrew the impeller from the shaft Use caution when removing the impeller tension on the seal spring will be released as the impeller is removed Remove...

Страница 24: ...seal as follows see Figure 2 SEAL CAP IMPELLER SHAFT STATIONARY SEAT SNAP RING ROTATING ELEMENT IMPELLER SHIMS DISC SPRING GASKETS SEALING WEDGE INTERMEDIATE RETAINER Figure 2 Seal Assembly This seal...

Страница 25: ...head screwdriver into the slot in the end of the shaft in the front end of the motor Secure the impeller with the impeller jam nut 13 Torque the nut to 15 ft lbs 180 in lbs or 2 07 m kg Clean all of...

Страница 26: ...For Warranty Information Please Visit www grpumps com warranty or call U S 419 755 1280 Canada 519 631 2870 International 1 419 755 1352 GORMAN RUPP PUMPS...

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