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IO-242

      5/04

WARNING

S

HOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF, TURN

OFF THE MANUAL GAS SHUTOFF VALVE EXTERNAL TO THE FURNACE BEFORE

TURNING OFF THE ELECTRICAL SUPPLY.

 

 

 
 

 

 
 

 
 

 

 

 

CARBON MONOXIDE POISONING HAZARD  

-

 

 

Special Warning for Installation of Furnace or Air Handling Units in
Enclosed Areas such as Garages, Utility Rooms or Parking Areas

Carbon monoxide producing devices (such as an automobile, space
heater, gas water heater, etc.) should not be operated in enclosed areas
such as unventilated garages, utility rooms or parking areas because of
the danger of carbon monoxide (CO) poisoning resulting from the exhaust
emissions.  If a furnace or air handler is installed in an enclosed area such
as a garage, utility room or parking area and a carbon monoxide producing
device is operated therein, there must be adequate, direct outside
ventilation.

This ventilation is necessary to avoid the danger of CO poisoning which
can occur if a carbon monoxide producing device continues to operate in
the enclosed area.  Carbon monoxide emissions can be (re)circulated
throughout the structure if the furnace or air handler is operating in any
mode.

CO can cause serious illness including permanent brain damage or death.

B10259-216

WARNING

T

O PREVENT PERSONAL INJURY OR DEATH DUE TO IMPROPER INSTALLATION,

ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE, REFER TO THIS

MANUAL. 

F

OR ADDITIONAL ASSISTANCE OR INFORMATION, CONSULT A

QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.

T

O

 T

HE

 O

WNER

It is important that you fill out the owner’s registration card and
mail it today.  This will assist us in contacting you should any service
or warranty information change in the future.  When filling in the
registration card, be sure to include the model, manufacturing, and
serial numbers, plus the installation date.

Your warranty certificate is also supplied with the unit.  Read the
warranty carefully and note what is covered.  Keep the warranty
certificate in a safe location for future reference.

If additional information or operating instructions are required,
contact the dealer where the purchase was made.

Homeowner Notice:

If the residence is left unattended for an extended period of time
(i.e., 4 hours or greater), have your heating system periodically
checked to ensure proper operation.  Potential circumstances
beyond our control such as power outages, gas service
interruptions, product installation, or component failures could result
in heating system operational problems.

T

O

 T

HE

 I

NSTALLER

Before installing this unit, please read this manual thoroughly to
familiarize yourself with specific items which must be adhered to,
including but not limited to: unit maximum external static pressure,
gas pressures, BTU input rating, proper electrical connections,
circulating air temperature rise, minimum or maximum CFM, and
motor speed connections, and venting.  These furnaces are
designed for Category I venting only.

WARNING

T

O PREVENT POSSIBLE PERSONAL INJURY OR DEATH DUE TO ASPHYXIATION, 

THIS FURNACE MUST BE 

C

ATEGORY 

I

 VENTED.  

D

O NOT  VENT USING

C

ATEGORY 

III

 VENTING. 

P

ROVISIONS MUST BE MADE FOR VENTING COMBUSTION PRODUCTS

OUTDOORS THROUGH A PROPER VENTING SYSTEM. 

T

HE LENGTH OF FLUE PIPE

COULD BE A LIMITING FCTOR IN LOCATING THE FURNACE.

T

RANSPORTATION

 D

AMAGE

All units are securely packed in shipping containers tested
according to International Safe Transit Association specifications.
The carton must be checked upon arrival for external damage.  If
damage is found, a request for inspection by carrier’s agent must
be made in writing immediately.

The furnace must be carefully inspected on arrival for damage
and bolts or screws which may have come loose in transit.  In the
event of damage the consignee should:

1. Make a notation on delivery receipt of any visible damage

to shipment or container.

2. Notify carrier promptly and request an inspection.
3. With concealed damage, carrier must be notified as soon

as possible -  preferably within five days.

4. File the claim with the following support documents within

a nine month statute of limitations.

• Original or certified copy of the Bill of Lading, or indemnity

bond.

• Original paid freight bill or indemnity in lieu thereof.
• Original or certified copy of the invoice, showing trade and

other discounts or reductions.

• Copy of the inspection report issued by carrier’s

representative at the time damage is reported to carrier.

The carrier is responsible for making prompt inspection of damage
and for a thorough investigation of each claim. The distributor or
manufacturer will not accept claims from dealers for transportation
damage.

Keep this literature in a safe place for future reference.

II. SAFETY

Adhere to the following warnings and cautions when installing,
adjusting, altering, servicing, or operating the furnace.

T

O PREVENT PERSONAL INJURY OR DEATH DUE TO IMPROPER INSTALLATION,

ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE, REFER TO THIS
MANUAL. 

F

OR ADDITIONAL ASSISTANCE OR INFORMATION, CONSULT A

QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.

WARNING

Содержание GDS8

Страница 1: ...en the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer in its safe use Safety is a matter of common s...

Страница 2: ...ETE THE INSTALLATION 13 FIX 1 LINER TERMINATION 13 FIX 2 CHANGE VENTING ARRANGEMENTS 13 FIX 3 REBUILD THE CROWN 13 FIX 4 RELINING 13 VIII Electrical Connections 14 WIRING HARNESS 14 115 VOLT LINE CONN...

Страница 3: ...5 FILTER MAINTENANCE 25 FILTER REMOVAL 26 UPRIGHT FILTER REMOVAL 26 INDUCED DRAFT AND CIRCULATOR BLOWER MOTORS 26 FLAME SENSOR QUALIFIED SERVICER ONLY 26 IGNITER QUALIFIED SERVICER ONLY 26 BURNERS 26...

Страница 4: ...ponent failures could result in heating system operational problems TO THE INSTALLER Before installing this unit please read this manual thoroughly to familiarize yourself with specific items which mu...

Страница 5: ...ring grounding will be discharged 3 Service integrated control module or connecting wiring following the discharge process in step 2 Use caution not to recharge your body with static electricity i e d...

Страница 6: ...lking compound or cement grout Counterflow Installation over a combustible floor If installation over a combustible floor becomes necessary use an accessory subbase see Product Data Book applicable to...

Страница 7: ...HE FURNACE POSITION AS CLOSE AS POSSIBLE TO BLOWER DECK TO ALLOW FOR CIRCULATOR BLOWER REMVOAL HOLD DOWN NUTS SUPPORT NUTS 2 x2 x3 8 ANGLE IRON 3 PLACES Suspended Furnace EXISTING FURNACE REMOVAL NOTE...

Страница 8: ...furnished with doors are considered a part of the unconfined space 5 3 3 Equipment Located in Confined Spaces a All Air from Inside the Building The confined space shall be provided with two permanen...

Страница 9: ...rtical ducts each opening shall have a minimum free area of 1 square inch per 4 000 BTU per hour of total input rating of all equipment in the enclosure Furnace Water Heater Outlet Air Chimney or Gas...

Страница 10: ...ada the furnaces must be vented in accordance with the National Standard of Canada CAN CSA B149 1 and CAN CSA B149 2 latest editions and amendments NOTE The vertical height of the Category I venting s...

Страница 11: ...OD EQUIPPED APPLIANCE THE POTENTIAL FOR CONDENSATIO N DAM AG E MAY STILL EXIST WITH EXTREMELY COLD CONDITIO NS LONG VENT CONNECTORS EXTERIOR CHIM NEYS OR ANY CO MBINATION OF THESE CONDITIONS THE RISK...

Страница 12: ...CHECK 5 LINER CONDITION If a metal liner is present it must be checked It cannot be assumed that all existing metal liners are correctly installed and in good condition Remove the lowest existing vent...

Страница 13: ...CSA B149 2 latest editions and amendments assume interior chimneys If in the judgment of the local gas utility installer and or local codes one or more of the above factors is likely to present a prob...

Страница 14: ...requirements If a flexible liner is to be used it must be made of the proper materials For most residential applications an aluminum liner should be acceptable If the combustion air supplied to the fu...

Страница 15: ...rminal strip as shown in Figure 12 IMPORTANT NOTE To avoid possible equipment malfunction route the low voltage wires to avoid interference with filter removal or other maintenance Integrated Ignition...

Страница 16: ...minals TWINNING A twin terminal located on the thermostat terminal strip can be used to twin two furnaces This twin terminal synchronizes the circulation blowers of the two furnaces Furnaces must be s...

Страница 17: ...The actual firing rate of the furnace is Input 1 000 heating value of the gas X 3600 constant 52 6 meter time for 1 ft3 of gas Input 3 600 000 52 6 Input 68 400 Btu h METER TIME IN MINUTES AND SECONDS...

Страница 18: ...minimum of three inches long Install a 1 8 NPT pipe plug fitting accessible for test gage connection immediately upstream of the gas supply connection to the furnace Use two pipe wrenches when making...

Страница 19: ...ely on your sense of smell Contact a local propane gas supplier about installing a gas detecting warning system If the presence of gas is suspected follow the instructions on Page 4 of this manual All...

Страница 20: ...is installed and shall be of such a size that the heat exchanger can be viewed for visual light inspection or such that a sampling probe can be inserted into the airstream The access panel must be ma...

Страница 21: ...ubleshooting Chart for further explanation of the lighting codes Follow the start up and adjustment items refer to further information in Section XIII Operational Checks FURNACE OPERATION Purge gas li...

Страница 22: ...e the number of seconds per cubic foot sec ft3 of gas being delivered to the furnace If the dial is a one cubic foot dial divide the number of seconds recorded in step 2 by one If the dial is a two cu...

Страница 23: ...ng ends During normal heating operation the circulator fan will come on approximately 37 seconds after the gas valve opens ON OFF ON OFF ON OFF ON OFF 1 2 1 2 1 2 1 2 90 SECON D DELAY 120 SECON D DELA...

Страница 24: ...valve to close and extinguish flame The induced draft blower to be de energized after a fifteen second postpurge and The circulator blower to remain energized continuously until limit control resets 3...

Страница 25: ...he red LED If the furnace is in lockout it will or can be reset in any of the following ways 1 Automatic reset The integrated control module will automatically reset itself and attempt to resume norma...

Страница 26: ...cleaned by a qualified servicer using emery cloth or steel wool Following cleaning the flame sense signal should be as indicated in the Specifications Sheet IGNITER QUALIFIED SERVICER ONLY If the igni...

Страница 27: ...SHES Induced draft blower pressure switch contacts sticking Shorts in pressure switch circuit Inspect pressure switch hose Repair if necessary Inspect flue for blockage proper length elbows and termin...

Страница 28: ...er if necessary Check burners for proper alignment Check flue and air inlet piping for blockage proper length elbows and termination Correct as necessary Check induced draft blower for proper performa...

Страница 29: ...IR CLEANER ELECTRONIC BLWR CIRCULATOR BLWR ID HUMIDIFIER FLAME SENSOR 115 VAC TRANSFORMER 40 VA 24 VAC C2 GND VALVE GAS CONTROL LIMIT PRIMARY AUTO RESET LIMIT CONTROL S MANUAL RESET ROLLOUT RO1 5 RO2...

Страница 30: ...of product failure They are simple to service and forgiving to operate We use quality materials and components Finally every unit is run tested before it leaves the factory That s why we know There s...

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