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SYSTEM OPERATION

23

COOLING

The refrigerant used in the system is R-22. It is a clear,
colorless, non-toxic, non-irritating, and non-explosive liquid.
The chemical formula is CHCLF

2

. The boiling point, at

atmospheric pressure is -41.4°F.

A few of the important principles that make the refrigeration
cycle possible are: heat always flows from a warmer to a
cooler body, under lower pressure a refrigerant will absorb
heat and vaporize at a low temperature, the vapors may be
drawn off and condensed at a higher pressure and tempera-
ture to be used again.

The indoor evaporator coil functions to cool and dehumidify
the air conditioned spaces through the evaporative process
taking place within the coil tubes.

NOTE: 

 The pressures and temperatures shown in the

refrigerant cycle illustrations on the following pages are for
demonstration purposes only. Actual temperatures and pres-
sures are to be obtained from the "Expanded Performance
Chart."

Liquid refrigerant at condensing pressure and temperatures,
(270 psig and 122°F), leaves the outdoor condensing coil
through the drier and is metered into the indoor coil through
the metering device. As the cool, low pressure, saturated
refrigerant enters the tubes of the indoor coil, a portion of the
liquid immediately vaporizes. It continues to soak up heat and
vaporizes as it proceeds through the coil, cooling the indoor
coil down to about 48°F.

Heat is continually being transferred to the cool fins and tubes
of the indoor evaporator coil by the warm system air. This
warming process causes the refrigerant to boil. The heat
removed from the air is carried off by the vapor.

As the vapor passes through the last tubes of the coil, it
becomes superheated, that is, it absorbs more heat than is
necessary to vaporize it. This is assurance that only dry gas
will reach the compressor. Liquid reaching the compressor
can weaken or break compressor valves.

The compressor increases the pressure of the gas, thus
adding more heat, and discharges hot, high pressure super-
heated gas into the outdoor condenser coil.

In the condenser coil, the hot refrigerant gas, being warmer
than the outdoor air, first loses its superheat by heat trans-
ferred from the gas through the tubes and fins of the coil. The
refrigerant now becomes saturated, part liquid, part vapor and
then continues to give up heat until it condenses to a liquid
alone. Once the vapor is fully liquefied, it continues to give up
heat which subcools the liquid, and it is ready to repeat the
cycle.

HEATING

The heating portion of the refrigeration cycle is similar to the
cooling cycle. By energizing the reversing valve solenoid coil,
the flow of the refrigerant is reversed. The indoor coil now
becomes the condenser coil, and the outdoor coil becomes
the evaporator coil.

The check valve at the indoor coil will open by the flow of
refrigerant letting the now condensed liquid refrigerant by-
pass the indoor expansion device. The check valve at the
outdoor coil will be forced closed by the refrigerant flow,
thereby utilizing the outdoor expansion device.

The restrictor orifice used with the CA*F, CHPF coils  and the
AR*F air handler  will be forced onto a seat when running in
the cooling cycle, only allowing liquid refrigerant to pass
through the orifice opening. In the heating cycle it will be
forced off the seat allowing liquid to flow around the restrictor.
A check valve is not required in this circuit.

COOLING CYCLE

When the contacts of the room thermostat close making
terminals R to Y & G, the low voltage circuit of the transformer
is completed. Current now flows through the magnetic hold-
ing coils of the compressor contactor (CC) and fan relay
(RFC).

This draws in the normally open contact CC, starting the
compressor and condenser fan motors. At the same time
contacts RFC close starting the indoor fan motor.

When the thermostat is satisfied, it opens its contacts,
breaking the low voltage circuit, causing the compressor
contactor and indoor fan relay to open, shutting down the
system.

If the room thermostat fan selector switch should be set on
the "on" position, then the indoor blower would run continuous
rather than cycling with the compressor.

Heat pumps energize the reversing valve thorough the "O"
circuit in the room thermostat. Therefore the reversing valve
remains energized as long as the thermostat subbase is in
the cooling position. The only exception to this is during
defrost.

DEFROST CYCLE

The defrosting of the outdoor coil is jointly controlled by the
defrost timing board,  defrost (30/60) control, and compressor
run time.

HEATING CYCLE

The reversing valve on the heat pump models is energized in
the cooling cycle through the "O" terminal on the room
thermostat.

These models have a 24 volt reversing valve coil. When the
thermostat selector switch is set in the cooling position, the
"O" terminal on the thermostat is energized all the time.

Care must be taken when selecting a room thermostat. Refer
to the installation instructions shipped with the product for
approved thermostats.

Содержание ACNF****16AA

Страница 1: ...ity for property damage or personal injury due to improper service procedures or services performed by an unqualified person Split System Air Conditioners Split System Heat Pumps with R 22 Refrigerant...

Страница 2: ...ou assume responsibility for any personal injury or property damage which may result WARNING This unit should not be connected to or used in conjunction with any devices that are not design certified...

Страница 3: ...e vaporous and liquid contents of the compressor housing and system Aventingcompressorterminalnormallypresentsnodanger toanyone providingtheterminalprotectivecoverisproperly in place If however the te...

Страница 4: ...or 0131M00061 GSC130481AG Goodman Brand Split Condenser 13 Seer condensing units Introduces new models with Bristol compressors GSC130181BA Goodman Brand Split Condenser 13 Seer condensing units Conve...

Страница 5: ...ls using 3 8 diameter tube coils to 5 mm coils Model Description ASC130 1AA Amana Brand Split Condenser 13 Seer condensing units Initial release new models of Amana Brand Deluxe 13 Seer AC R 22 condit...

Страница 6: ...duces models that contain the broad ocean motor GSH13018 301BA Goodman Brand Split Heat Pump 13 Seer heat pump units Reduction in chassis size from medium to small GSH130421AE Goodman Brand Split Heat...

Страница 7: ...s New revisions have screw locations moved in the top panel base pans louvers and control box covers ASH130 1AC Amana Brand Split Heat Pump 13 Seer heat pump units New revisions have horizontal style...

Страница 8: ...or Painted Flowrater Revision replaces the current spot welded blower housing with the same cinched or crimped design used on the 80 furnace line ARPF486016AB A Single Piece R Multi Position PSC Motor...

Страница 9: ...wavy fin with louver enhanced fin on coil AWUF 1AA A Single Piece Air Handler Wall Mount Unpainted Flowrator Introduces 13 SEER Dayton wall mount air handlers AWUF 16AA A Single Piece Air Handler Wall...

Страница 10: ...AUF36 CA C Indoor Coil A Upflow Downflow Painted or Uncased Flowrator Revision redesigns for performance improvement from 2 row to 3 row CHPF 6AA C Indoor Coil Horizontal A Coil Painted Flowrator Rele...

Страница 11: ...ons 030 2 5 Tons 070 5 Tons 036 3 Tons 090 7 5 Tons 042 3 5 Tons 120 10 Tons G S C 14 036 1 A A UNIT TYPE C Condenser R 22 H Heat Pump R 22 PRODUCT CATEGORY S Split System SEER 10 10 SEER 13 13 SEER 1...

Страница 12: ...5 Tons 048 4 Tons 024 2 Tons 060 5 Tons 030 2 5 Tons 070 5 Tons 036 3 Tons 090 7 5 Tons 042 3 5 Tons 120 10 Tons C KL 036 2 A PRODUCT CATEGORY C Split System UNIT TYPE E Commercial Air Conditioner K A...

Страница 13: ...Cooling 5 kw Electric Heat 2405 Nominal Cooling Capacity Electric Heat kw 2 Tons Cooling 5 kw Electric Heat 3608 Nominal Cooling Capacity Electric Heat kw 3 Tons Cooling 8 kw Electric Heat Major Revi...

Страница 14: ...2 3 1 2 Tons 10 SEER 1729 1 1 2 2 1 2 Tons for export systems Ceiling Mount Wall Mount Applications Nominal Cooling Capacity Electric Heat kW 1805 1 1 2 Tons Cooling 5 kW Electric Heat 2405 2 Tons Coo...

Страница 15: ...t Breaker DESIGN SERIES A First Series C A P F 1824 A 6 A PRODUCT TYPE C Indoor Coil CABINET FINISH U Unpainted P Painted N Unpainted Case EXPANSION DEVICE F Flowrater NOMINAL CAPACITY RANGE 13 SEER 1...

Страница 16: ...X X X X X CSR U 1 Hard Start Kit X X X X CSR U 2 Hard Start Kit X X X X CSR U 3 Hard Start Kit X X Model Description ASC13018 ASC13024 ASC13030 ASC13036 ASC13042 ASC13048 ASC13060 OT18 60A Outdoor The...

Страница 17: ...Kit x x OT18 60A Outdoor Lockout Stat OT EHR18 60 Emergency Heat relay kit CSR U 1 Hard Start Kit x x CSR U 2 Hard Start Kit x x x CSR U 3 Hard Start Kit x x Model Description CKL18 CKL24 CKL30 CKL36...

Страница 18: ...ORATOR COIL 1 4 FLARE CONNECTION BULB SUCTION LINE EXPANSION VALVE REMOVE BEFORE INSTALLING EXPANSION VALVE SEAL SUPPLIED W KIT SEAL SUPPLIED W KIT BULB TO BE LOCATED AT 10 OR 2 O CLOCK TAILPIECE 3 8...

Страница 19: ...HERMOSTAT WIRE SHORT CYCLE PROTECTOR YELLOW 1 BLACK 1 Y1 Y2 R1 R2 Y C UNIT TERMINAL BOARD CONTACTOR ASC01A ANTI SHORT CYCLECONTROLKIT Install Line Thermostat Here Install Line Thermostat Here Wire Nut...

Страница 20: ...RIES ELECTRIC HEAT KITS ELECTRICHEATKITAPPLICATIONS MBR MBE NO HEAT HKR 03 HKR05 C HKR 06 HKR 08 C HKR 10 C HKR 15 C HKR 20 C HKR 21 C HKR3 15 HKR3 20A MBR0800AA 1AA X X X X X MBR1200AA 1AA X X X X X...

Страница 21: ...the scroll A scrollisaninvolutespiralwhich whenmatchedwithamating scroll form generates a series of crescent shaped gas pockets between the members see following illustration Duringcompression onescr...

Страница 22: ...eavailable ARPF B 2 to 5 ton air handlers are dedicated for downflow operation and are approved for modular homes Flowrater transformerandblowertimedelayareonallstandard ARPF units Both the ARUF and A...

Страница 23: ...d itcontinuestogiveup heat which subcools the liquid and it is ready to repeat the cycle HEATING The heating portion of the refrigeration cycle is similar to the coolingcycle Byenergizingthereversingv...

Страница 24: ...door Coil Accumulator Bi Flow Filter Dryer Outdoor Coil Thermostatic Expansion Valve Check Valve Reversing Valve De Energized Indoor Coil Accumulator Bi Flow Filter Dryer Outdoor Coil Thermostatic Exp...

Страница 25: ...ng mode the orifice moves back off its seat allowingrefrigeranttoflowunmeteredaround the outside of the orifice EXPANSIONVALVE CHECKVALVEASSEMBLY INCOOLINGOPERATION EXPANSIONVALVE CHECKVALVEASSEMBLY I...

Страница 26: ...ndoor Coil Outdoor Coil Thermostatic Expansion Valve COOLING CYCLE CONDENSING UNIT In the cooling mode the orifice is pushed into its seat forcing refrigerant to flow through the metered hole in the c...

Страница 27: ...When used in this manner the Y heat demand is switched to the W1 input to the furnace by the outdoor thermostat and the furnace is used to satisfy the first stage Y heat demand On some controls ifthe...

Страница 28: ...est Motor Windings S 16 Improper Cooling Anticipator Check Resistance of Anticipator S 3B Shortage of Refrigerant Test For Leaks Add Refrigerant S 101 103 Restricted Liquid Line Remove Restriction Rep...

Страница 29: ...ressorWindings 43 S 17A Resistance Test 43 S 17B GroundTest 43 S 17D OperationTest 44 S 18 Testing Crankcase Heater optional item 44 S 21 CheckingReversingValveSolenoid 44 S 24 TestingDefrostControl 4...

Страница 30: ...nsofundersized wirecancauselowvoltage Ifwiresizeisadequate notify the local power company in regard to either low or high voltage REMOTE CONDENSING UNITS BLOWER COILS VOLTAGE MIN MAX 208 230 198 253 1...

Страница 31: ...TS OPTIONS Troubleshooting Encoded Two Stage Cooling Thermostats Options TEST FUNCTION SIGNAL OUT SIGNAL FAN S T E T S1 S1 S1 S2 S2 S2 S3 S3 S3 R COM LOW SPEED COOL LO SPEED COOL HI SPEED COOL LO SPEE...

Страница 32: ...pproximatelythree minutes before resetting 1 Remove wire from Y1 terminal 2 Wait for approximately four 4 minutes if machine was running With power ON WARNING Line Voltage nowpresent 1 Apply 24 VAC to...

Страница 33: ...relay or contactor S 8 CHECKING CONTACTOR CONTACTS DISCONNECTELECTRICALPOWERSUPPLY WARNING Disconnect Electrical Power Supply 1 Disconnectthewireleadsfromtheterminal T sideofthe contactor 2 With powe...

Страница 34: ...electrical box of any residential condensing unit that has a Copeland Scroll compressor inside Once attached Comfort Alert provides around the clock monitoring for common electrical problems compress...

Страница 35: ...formation Yellow ALERT Locked Rotor 1 Run capacitor has failed Flash Code 4 2 Low line voltage contact utility if voltage at disconnect is low 3 Excessive liquid refrigerant in compressor 4 Compressor...

Страница 36: ...or windings so that the motor will give two phase operation when connected to a single phase circuit The capacitor also reduces the line current to the motor by improvingthepowerfactor The line side o...

Страница 37: ...tion variable speed low noise and programmable air flow Be cause of the sophisticated electronics within the ECM motor some technicians are intimated by the ECM motor however these fears are unfounded...

Страница 38: ...ntinuityisindicated thethermallimit overload devicemaybeopen Allowmotortocooland retest 16 pin connector 5 pin connector 3 pin motor connector S 16D ECM CFM ADJUSTMENTS MBE MOTOR Thissectionreferences...

Страница 39: ...R G Turn power OFF prior to repair Wait 5 minutes after disconnecting power before opening motor Handle electronic motor control with care Motor rocks but won t start Loose motor mount Blower wheel n...

Страница 40: ...wer OFF prior to repair Wait 5 minutes after disconnecting power before opening motor Handle electronic motor control with care Blower won t shut off Current leakage from controls into G Y or W Check...

Страница 41: ...0 ON OFF OFF OFF 890 935 5 OFF ON OFF OFF 700 770 AEPF3036 3137 4260 Heating Element kw 1 2 7 8 UP TO 20 OFF OFF OFF OFF 2050 2150 UP TO 20 ON OFF OFF OFF 1750 1835 UP TO 15 OFF ON OFF OFF 1600 1680 U...

Страница 42: ...erminal may be expelled venting the vapor and liquid contents of the compressor housing and system IfthecompressorterminalPROTECTIVECOVERandgasket if required are not properly in place and secured the...

Страница 43: ...or other suitable instrument which puts out a voltage between 300 and 1500 volts check for a ground separately between each of the three leads and ground such as an unpainted tube on the compressor D...

Страница 44: ...tered at the coil tap the valve body lightly whileswitchingthesystemfromHEATINGtoCOOLING etc If this fails to cause the valve to switch positions remove the coil connector cap and test the continuity...

Страница 45: ...econd on delay the relay on the EBTDR board is energized and the blower motor starts 1 3 When the cooling demand Y is satisfied the room thermostat removes the 24Vac from G and Y 1 4Thecompressorandco...

Страница 46: ...on HR1 will open between 30 to 70 seconds and turn off both heater element s The heat pump remains on along with the blowermotorbecausethe Y demandforfirststageheat will still be present 4 5 When the...

Страница 47: ...eedona W1 onlydemand Ifthe first stage heat demand W1 cannot be satisfied by the heatpump thetemperatureindoorswillcontinuetodrop The room thermostat will then energize W2 and 24Vac will be supplied t...

Страница 48: ...roomthermostatwillremovethe 24Vacfrom E W1 oftheMBE ThecontactsonHR1will open between 30 to 70 seconds and turn off both heater element s The heat pump remains on along with the blowermotorbecausethe...

Страница 49: ...NOTE The temperature rise table is for sea level installa tions The temperature rise at a particular KW and CFM will begreaterathighaltitudes whiletheexternalstaticpressure at a particular CFM will b...

Страница 50: ...ng 1 Never open a system that is under vacuum Air and moisture will be drawn in 2 Plug or cap all openings 3 Remove all burrs and clean the brazing surfaces of the tubingwithsandclothorpaper Brazingma...

Страница 51: ...the suction line of the comprssor closed or severely restricted WARNING 1 Connect the vacuum pump vacuum tight manifold set with high vacuum hoses thermocouple vacuum gauge and charging cylinder as sh...

Страница 52: ...used When charging a remote condensing unit with a non match ing evaporator coil or a system where the charge quantity is unknown alternate charging methods must be used These systems must be charged...

Страница 53: ...AWB24 AWUF24 059 G VSH130251A 061 All other ARI Matches 061 G VSH130301A 068 G VSC130301A D GSH130301B 070 GSC130303A G VSH130311A 065 AC36 ACNF30 065 G VSH130361A 073 AWB36 AWUF36 068 GSH1303613A 1B...

Страница 54: ...or a restricted liquid line or drier A restriction will be indicated by a temperature drop across the drier 2 Checktheoperationofthepowerelementofthevalveas describedinS 110CheckingExpansionValveOpera...

Страница 55: ...ccurate thermometer or preferably a thermo couple type temperature tester to the liquid line as it leaves the condensing unit 2 Installahighsidepressuregaugeonthehighside liquid service valve at the f...

Страница 56: ...noticedatthepointofrestriction Inseverecases frostwillformattherestrictionandextenddownthelineinthe direction of the flow Discharge and suction pressures will be low giving the appearance of an underc...

Страница 57: ...system capacity proper oil return to compressor pumpingrateofcompressorandcoolingperformanceofthe evaporator This long line set application guideline applies to all AHRI listed R22 air conditioner and...

Страница 58: ...8 3 8 3 1 2 3 4 3 8 7 8 3 8 1 1 8 3 8 4 7 8 3 8 1 1 8 3 8 1 1 8 3 8 5 7 8 3 8 1 1 8 3 8 1 1 8 3 8 Line Diameter In OD REFRIGERANT LINE LENGTH Ft 0 24 25 49 50 74 Table9 7 8 required for full ratings 1...

Страница 59: ...superheatandsub coolinglevels especially on a system with a TXV installed in the indoor unit Heat pumps should be checked in both heating and cooling mode for proper charge level This guideline is mea...

Страница 60: ...or quantity of air If external static pressure is being measured on a furnace to determine airflow supply static must be taken between the A coil and the furnace Air Flow TOTAL EXTERNAL STATIC S 204 C...

Страница 61: ...P2 4 K1 OT NO Y P2 9 CALL FOR 2ND STAGE COMPRESSOR Y2 1 0K G FURN P2 1 C OT C C SECOND STAGE COMPRESSOR OUTPUT G CALL FOR EMERGENCY HEAT W1 FURN W2 HP F1 3A OT NC 24VAC 2ND STAGE COMPRESSOR DEMAND OUT...

Страница 62: ...age Electric Heat RED EMERGENCY HEAT RELAY 1 4 2 BLUE WHITE BLACK BROWN THERMOSTAT OT EHR18 60 2 1 From Air Handler C G W2 R C R W2 O Y From Outdoor Unit C G W2 E R O Y Indoor Thermostat W3 B L U E G...

Страница 63: ...or Unit C G W2 E R O Y Indoor Thermostat W3 W3 B L U E G R E E N W H I T E R E D B R O W N B L U E R E D W H I T E O R A N G E Y E L L O W 15kw and Above with Two OT EHR18 60 s Two Stage Electric Heat...

Страница 64: ...ATOR MOTOR ELECTRONIC BLOWER TIME RUN CAPACITOR SR EM EBTDR RC BK RD BL YL BLUE BLACK RED YELLOW COMPONENT CODE BROWN PURPLE GREEN PU BR GR FEMALE PLUG CONNECTOR MALE PLUG CONNECTOR NOTE 2 TRANSFORMER...

Страница 65: ...G NO K1 USE COPPER OR ALUMINUM WIRE EQUIPMENT GROUND 3 5 2 1 4 TR PC PU L1 L2 BL W BR SR PK G W BR BL PU R BK R R R BK BL BL R 208 240 24V BL R M6 M5 RS2 W BR BL BL L1 L2 BK BK R R Y Y Y M8 M7 BL BL B...

Страница 66: ...ATIONS CONNECT THERMOSTAT TO Y Y2 ONLY TAPE OR REMOVE Y1 CONNECTION CONNECT CONDENSING UNIT TO YCON C 6 RED WIRES TO BE ON TRANSFORMER TERMINAL 3 FOR 240 VOLTS AND ON TERMINAL 2 FOR 208 VOLTS 1 FOR HE...

Страница 67: ...DENSER COM W2 O ED W1 OUTDOOR HEATPUMP W W2 R W BL OTC OT1 C OT2 O E W1 BR BL Y BL Y YCON TO CONDENSER C PL2 3 1 2 BR Y W BL BR R PK G Y1 C W2 R TO Y Y2 G EM BK R G BL 4 5 6 7 8 9 W R R BL COM BL 5 TR...

Страница 68: ...for 240 volts and on terminal 2 for 208 volts 2 See composite wiring diagrams in installationinstructions for proper low voltage wiring connections Notes DELAY RELAY RELAY EVAPORATOR MOTOR ELECTRONIC...

Страница 69: ...T MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH Typical Wiring Schematic ASPF 16B with Electric Heat This wiring diagram is for reference on...

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