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15) Disconnect the key switch connector from the control panel harness. Make sure that the key is in the on
position. Measure continuity across the two pins on the key switch connector.
Continuity? - Replace the control panel wiring harness.
Open? - Replace the key switch.
Scenario 2: Batteries Will Not Charge
Most battery chargers need to "see" least 16VDC at the charger port. Otherwise, they may not send a charging
current to the batteries. This test will ensure that the battery voltage is making it to the charger port. You will need to
check battery voltage at the batteries, at the controller, out of the controller, and at the charger port.
Check Battery Charger Voltage
1) Remove the seat.
2) Remove the rear shroud.
3) Plug the charger into the charger port and then into a wall outlet.
4) Measure voltage across the terminal with the red wire on one battery and the terminal with the black wire on
the other battery. Does the voltage increase?
•
Yes? - Load test the batteries and replace as necessary.
•
No? - But there is voltage. If the voltage is lower than 16VDC, then replace the batteries. If the voltage
is 16VDC or greater, then go to the next step.
•
No? - And there is no voltage.
Check the circuit breaker, the wire harnesses, and the battery harness fuse
for continuity. Replace the individual components as necessary.
Check Voltage Into the Controller
5) Make sure the batteries are secure.
6) Lower the tiller.
7) Turn the scooter over onto its side.
8) Remove the controller cover.
9) Measure voltage across 6c and 7c.
24VDC (or battery voltage?) - Go to the next step.
0VDC? - Check circuit breaker and wire harnesses for continuity. Replace as necessary.
Check Voltage Out of the Controller
10) Insert the multimeter probes into the terminal with the red wire (pin 7) and the terminal with the black wires
(pin 13) on the back of the main harness connector 9a. See figure 14 on page 11.
•
24VDC (or battery voltage?) - Go to the next step.
•
0VDC? - Replace the controller.
Check Voltage at the Main Harness
11) Remove the rear tiller shroud.
12) Disconnect the charger harness from the main harness.
13) Measure voltage across the terminal with the black wire (pin 7) and the red wire (pin 4) on the main harness
connector 9d. See figure 14 on page 11.
•
24VDC (or battery voltage?) - Go to the next step.
•
0VDC? - Replace the main harness.
14) Check the charger harness fuse for continuity.
•
Continuity? - Replace the charger harness.
•
Open? - Replace the 10A fuse.
Содержание Companion
Страница 1: ...Companion Service Guide This Service Guide contains Troubleshooting Replacement Instructions ...
Страница 10: ...WWW GOLDENTECH COM info goldentech com PAGE 10 Figure 13 Companion Wiring Diagram 24V 5W bulbs ...
Страница 28: ...WWW GOLDENTECH COM info goldentech com PAGE 28 APPENDIX C WIRING DIAGRAM 24V 5W bulbs ...