Golden Buzzaround Carry On, Руководство по обслуживанию

Страница: 22 / 26

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COMPLETE TRANSAXLE ASSEMBLY REPLACEMENT
Tools needed: Phillips screwdriver, Small Straight Screwdriver
5mm Allen wrench, 13mm Socket
Before attempting repairs, engage the
brake, turn off the key switch, and remove the
battery pack.
1. Remove the controller panel by loosening the (2)
thumb screws on the scooter deck directly below the
seat.
2. Disconnect the (M - and M+) connections from the
controller.
Refer to the wiring diagram on page 11.
3. Remove the (2) wheel caps.
4. Remove the (2) bolts fastening the rear wheels Figure 41. Transaxle Assembly
to the transaxle.
Tip Hazard! Make sure the scooter is stable before
attempting any repairs.
5. Stand the scooter up. See figure 32 on page 18.
6. Remove the drive wheels. Make sure you retain the axle keys.
7. Remove the left and right anti tips and transaxle mounts from the
scooter, by removing the (4) lock nuts and (2) Phillips screws shown
inside the large ovals. See figure 32 on page 18.
8. Remove the complete transaxle assembly, by
disconnecting the brake harness (6). Refer to the wiring
diagram on page 11. See figure 41.
9. Install the new transaxle assembly by reversing steps 1 - 8.
LOWER MAIN HARNESS REPLACEMENT
Tools needed: Phillips Screwdriver, 8mm Allen Wrench
Before attempting repairs, engage the brake,
turn off the key switch, and remove the battery pack.
1. Remove the (2) screws securing the cable clamp
(located in front of the battery release button) to allow access to
the upper main harness.
Note: The screws must be removed from the underside of the scooter.
See figure 40 on page 21.
2. Lift the cable clamp and separate the upper main harness from the
lower main harness.
3. Remove the 8mm Allen bolt securing the tiller uprights, and set the
tiller aside. See figure 42. Figure 42. Chassis Moldings
4. Remove the (30) screws securing the upper and lower decks
together, then separate the deck halves.
See figure 42.
5. Disconnect the (2) headlights, beeper, tail light,
and controller connections on the lower main harness
and remove the harness. See figure 43.
6. Reverse steps 1 - 5 to reassemble the scooter.
Figure 43. Lower Main Harness
Motor
Brake
Axle Key
Transaxle
Drive Wheel
Bolt, Washer, Cap
Tail Light
Beeper
Controller
Upper
Main
Harness
Head Light
Head Light
8MM ALLEN BOLT
Lower Main Harness