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ASTRO-POP 16 & 20 OZ                                  

                                                                                                    

2022,2023,2024,2023EX,2024EX,2026,2026EX,2026T 

13

KETTLE DOES NOT HEAT 

If the kettle does not heat at all, it can be the result of several things.  Before you go any further, make 

sure the kettle lead-in cord is plugged in, and that the fuses are not blown.  Make sure all electrical 

connections are tight. 

 

A.  KETTLE HEAT SWITCH – Check the current to and from the “KETTLE HEAT” switch, and if the 

switch is defective and should be replaced.  You can also check the thermostat by checking  

the current to and from it. 

B.  THERMOSTAT—A defective thermostat would cause the kettle no6t to heat.  A good check is 

to bypass the thermostat and see if the heating elements will produce heat.    If they do, the 

thermostat is defective and should be replaced.  You can also check the thermostat by 

checking the current to and from it. 

C.  HEATING ELEMENTS—Normally the heating elements should last through several tons of 

popcorn, however, elements do burn out.  Visual inspection might show a hole burned through 

the metal sheath in some cases.  If no defect is apparent, check the current to the heating 

elements.  If defective, new elements are available from our local Gold Medal Dealer or directly 

from the factory. 

 

MOTOR WILL NOT TURN AGITATOR 

 

If the kettle drive motor will not turn the agitator shaft, when it is engaged, disengage the agitator 

shaft by turning the dump handle counterclockwise.  Look at the drive dog on the gear box output 

shaft to see if it turns when the “KETTLE MOTOR” switch is “ON”.  If the drive dog is turning, 

there is probably a kernel of popped or unpopped corn wedged between the stir blade and the 

kettle bottom. 

 

If there is more than 1/32” clearance between the kettle bottom and the stir blades, they should be 

adjusted.   To do this, loosen the set screw in the collar at the top of the crossbar and lower the 

agitator shaft as necessary.  Then re-tighten the set screw in the collar. Now, take up the end play 

in the agitator shaft by repositioning the collar on the bottom of the kettle crossbar. 

 

 

In some very remote cases a drive pin in the gear box can be sheared.  If the agitator shaft will not 

rotate under a load, this is probably your trouble.  A quick way to check this is to engage the 

agitator shaft and then manually try to turn the shaft.  If the shaft turns manually, a drive pin in the 

gear box is sheared.  We suggest you return the entire gear box to the factory for repair. 

 

 

 

 

 

OIL PUMP DOES NOT DELIVER OIL TO KETTLE 

 

If the oil pump does not deliver oil to the kettle, it could be the result of several things.  However, the 

first thing to do is check the oil in the bucket to be sure it is liquid.  Perhaps you did not allow enough 

melting time at high heat, or the heating element is defective.  The limit switch on the manual high 

heat timer could also be defective.  If the oil is liquid, check the following: 

 

A.  ELECTRICAL CONNECTIONS—Check all electrical connections to see that they are clean and 

tight. 

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WWW.CONCESSIONPALACE.COM

SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE

Содержание 2022

Страница 1: ...latest available for your purposes It is critical that you call Gold Medal Products technical service department at 1 800 543 0862 for any questions about machine operations replacement parts or any service questions Neither Gold Medal nor Phil Erb Concessions represent that these on line manuals contain the most current information available for the product represented c o n c e s s i o n p a l a...

Страница 2: ...STRO POP 16 20 OZ Instruction Manual Model 2022 2023 2024 2026 2026T 2023EX 2024EX 2026EX Cincinnati OH 45241 4807 USA c o n c e s s i o n p a l a c e c o m WWW CONCESSIONPALACE COM SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE ...

Страница 3: ...P 16 20 OZ 2022 2023 2024 2023EX 2024EX 2026 2026EX 2026T 2 SAFETY SHEET INSTALLATION INSTRUCTIONS c o n c e s s i o n p a l a c e c o m WWW CONCESSIONPALACE COM SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE ...

Страница 4: ...base is shipped in another carton If you purchased a bucket seasoning pump it too is in a separate carton Unpack all cartons and check thoroughly for any damage which may have occurred during transit Damage claims should be filed immediately with the transportation company c o n c e s s i o n p a l a c e c o m WWW CONCESSIONPALACE COM SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE ...

Страница 5: ...F SEAS BUCKET FLOOR MODEL ONLY 50 LBS 50 LBS 50 LBS 50 LBS QUANTITY OF OIL 0 10 OZ 0 10 OZ 0 10 OZ 0 10 OZ KETTLE HEAT ELEMENTS WATTS 1750 1750 2800 2800 BLOWER WARMER IIT ELE WATTS 400 400 400 400 WARMER MOTOR AMPS 1 12 59 1 12 59 AGITATOR MOTOR AMPS 87 40 2 40 LIGHTS FLOOD WATTS 75 75 75 75 SEASONING PUMP HEAT ELEMENTS WATTS 500 500 500 500 PUMP MOTOR AMPS 1 8 75 2 8 75 LIGHTS FLOURESCENT WATTS ...

Страница 6: ...es the electrical circuit of the bucket seasoning pump It also supplies the heat element of the pump with 40 watts of electrical power This LOW HEAT will usually keep the oil liquid at average room temperatures When this switch is in the ON position the red pilot light next to it will be on OIL PUMP BUTTON After the oil has melted pressing the red OIL PUMP BUTTON for a few seconds will start an au...

Страница 7: ... is automatically pumped into the kettle 6 Turn KETTLE MOTOR EXHAUST SWITCH on 7 Lift kettle lid and pour in 16 ounces of corn and 4 teaspoons of flavacol for 16 oz Astro Pop Close lid for 20 oz Astro Pop use 20 ounces of corn and 5 teaspoons of Flavacol 8 After the corn has popped rotate the dump handle counterclockwise to disengage the agitator Keep rotating the handle in this direction to dump ...

Страница 8: ...TTLE WHILE IT IS HOT When you are finished popping make sure KETTLE HEAT and KETTLE MOTOR switches are turned OFF NEVER LEAVE THE HEAT ON WHEN YOU ARE NOT POPPING If you place oil in a hot kettle remember to finish that popping cycle or turn off the kettle Exposure to heat starts to break down color and flavor of popcorn oils Always wipe the complete exterior of your kettle with a heavy cloth imme...

Страница 9: ...g pans You can clean the inside of the kettle by making a solution of OLD SOAK as directed turn on the kettle heat until it boils and then let is soak If you are careful you may be able to remove the black deposits from the kettle shell without disassembling the kettle BUT BE CAREFUL Remember do not immerse kettle EXHAUST FILTER The purpose of the exhaust filter is to trap the hot oil from the pop...

Страница 10: ...t the vinyl strips out of the channels with a knifepoint or similar tool Always start at a corner When enough vinyl protrudes grasp it with the fingers and carefully pull it out Set it aside as it must be reused 3 Carefully remove the rest of the broken glass 4 Apply decals to the new glass panel 5 Maneuver the new glass into position Try not to let the glass slip down into the opening in the extr...

Страница 11: ...ction It has been filled and sealed at the factory It should be checked every three months To check the level of the lubricant in the gearbox unscrew the cap from the oil level gauge The gearbox should be maintained at a level 1 16 below the top of the oil level gauge To refill lift hinged lid of oil hole cover and pour lubricant in until it reaches the proper level as observed in the oil level ga...

Страница 12: ...l that pump is delivering For best results you should have 1 3 oil to corn For instance a twelve ounce measure of corn requires four ounces of oil a 14 ounce kettle 4 2 3 ounces of oil and 18 ounce kettle 6 ounces of oil and 36 ounce kettle requires 12 ounces of oil Any reduction from these amounts will seriously affect the top quality of you popcorn The secret to good popcorn is plenty of oil and...

Страница 13: ...aching the proper operating temperature B THERMOSTAT A defective thermostat could cause the kettle not to attain the proper operating temperature C LOW VOLTAGE If the machine is operated on low voltage this could cause the kettle not to reach the proper operating temperature D INADEQUATE SUPPLY LINES Inadequately sized electrical supply lines in addition to being a fire hazard would also prevent t...

Страница 14: ...gear box output shaft to see if it turns when the KETTLE MOTOR switch is ON If the drive dog is turning there is probably a kernel of popped or unpopped corn wedged between the stir blade and the kettle bottom If there is more than 1 32 clearance between the kettle bottom and the stir blades they should be adjusted To do this loosen the set screw in the collar at the top of the crossbar and lower ...

Страница 15: ...current to and from the Pump Motor Limit Switch and if the switch is defective replace it F PUMP MOTOR Check the current to the pump motor and if the motor is defective replace it G LOW VOLTAGE You must have a properly sized electrical line to the machine to handle the ampere draw If the line is properly sized in some remote cases the voltage supplied by the electric company could be extremely low...

Страница 16: ...9016 39016 39016 39016 12 STARTER FOR LIGHT 41023 41023 41023 41023 41023 13 LIGHT BRACKET 41643 41643 41643 41643 41643 14 LAMP HOLDER 47047 47047 47047 47047 47047 15 LIGHT BULB 41671 41671 41671 41671 41671 16 OIL TUBE 41047 41047 41047 N A N A 17 MOTOR PLATE 41005 41005 41005 41175 41175 18 TOP FRAME ASSY 41045 41045 41045 41045 41045 19 TERMINAL BLOCK 47208 47208 47208 47208 47208 20 CONTROL ...

Страница 17: ...1 GLASS RETAINER R 41766 41766 41766 47592 47592 52 CORNER POST RH R 41872 41872 41872 41173 41173 53 LONG HINGE RIGHT 41351 41351 41351 41351 41351 54 SHORT HINGE RIGHT 41349 41349 41349 41349 41349 55 LONG HINGE LEFT 41352 41352 41352 41352 41352 56 SHORT HINGE LEFT 41350 41350 41350 41350 41350 57 PLEXIGLASS DOOR 41014 41014 41014 41014 41014 58 PAN LATCH ASSY 47370 47370 47370 N A N A 59 CORN ...

Страница 18: ...R BLOCK 41432 41432 41432 3 GEAR 41380 41380 41380 4 HANGER ARM 41886 41886 41886 5 KETTLE RECEPTACLE 41160 41967 41160 6 KETTLE ASSY 2153 2153 2153 7 DOME 41209 41500 41209T 8 DRIVE MOTOR 41449 41449 41449 9 LIGHT ASSY 41159 41159 41159 10 BALLAST ONLY 41022 41022 41022 11 LIGHT ONLY 39016 39016 39016 12 STARTER FOR LIGHT 41023 41023 41023 13 LIGHT BRACKET 41643 41643 41643 14 LAMP HOLDER 47047 4...

Страница 19: ...GE RIGHT 41349 41349 41349 55 LONG HINGE LEFT 41352 41352 41352 56 SHORT HINGE LEFT 41350 41350 41350 57 PLEXIGLASS DOOR 41014 41014 41014 58 PAN LATCH ASSY 47370 47370 47370 59 CORN PAN 41102 41102 41102 60 PLUG 41717 41717 41717 61 LEAN IN CORD 41471 41471 41471 62 CORNER COVER 41879 41879 41879 63 DROP PANEL ASSY 41017 41017 41017 64 OLD MAID PAN 41838 41838 41838 65 OLD MAIN GUIDES 77535 77535...

Страница 20: ...751 47751 7 OIL FUNNEL TUBE 41867 41867 41867 8 THUMB SCREWS 47691 47691 47691 9 WARNING PLATE 47154 47154 47154 10 RIVETS DRIVE 47774 47774 47774 11 CROSSBAR 41144 41144 41144 12 REAR LID 41120 41120 41120 13 FRONT LID ASSY 41123 41123 41123 14 KNOB FOR LID 47120 47120 47120 15 SCREW FOR KNOB 74141 74141 74141 16 WASHER 8 74150 74150 74150 17 AGITATOR SHAFT 41093 41093 41093 18 KETTLE PLATED 4106...

Страница 21: ...7707 47707 47707 32 DUMP HANDLE KNOB 47110 47110 47110 33 90 DEGREE EL 46241 46241 46241 34 CONDUIT 82107 24 82107 24 82107 24 35 CONDUIT BUSHING 82135 82135 82135 36 PLUG 41145 41145 41145 37 SCREW LONG 74153 74153 74153 c o n c e s s i o n p a l a c e c o m WWW CONCESSIONPALACE COM SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE ...

Страница 22: ...ASTRO POP 16 20 OZ 2022 2023 2024 2023EX 2024EX 2026 2026EX 2026T 21 c o n c e s s i o n p a l a c e c o m WWW CONCESSIONPALACE COM SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE ...

Страница 23: ...ASTRO POP 16 20 OZ 2022 2023 2024 2023EX 2024EX 2026 2026EX 2026T 22 c o n c e s s i o n p a l a c e c o m WWW CONCESSIONPALACE COM SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE ...

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