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TABLE OF CONTENTS

SURFACE DRIVE SAFETY

ASSEMBLY AND BOAT SETUP.................................................................................

1-4

•

Crate Removal.................................................................................................... 1-2

•

Boat Setup....................................................................................................... 3-4

•

Bolting Engine to Transom................................................................................. 3

OPERATION INSTRUCTIONS....................................................................................

5-9

•

Surface Drive Features........................................................................................ 5

•

Launching, Engine Starting.................................................................................. 6

•

Low Speed Operation.......................................................................................... 7

•

High Speed Operation, Trim Adjustment........................................................... 7-8

•

Reverse Operation on Go-

Devil Surface Drive FNR…………………………….... 9

LUBRICATION.........................................................................................................

10-12

•

Engine Lubrication............................................................................................. 10

•

External Grease Fittings.................................................................................... 10

•

Pressure Lubrication.......................................................................................... 11

•

Internal Drive Lubrication................................................................................... 12

BELT TENSION AND INSTALLATION....................................................................

13-15

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Tension Tester...How it Works!.......................................................................... 13

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Checking Belt Tension....................................................................................... 14

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Adjusting Belt Tension, Replacing belt................................................................ 15

SPECIAL TOOLS TO SERVICE SURFACE DRIVES…………………………………....

CHANGING TRANSMISSION OIL……………….…………………………………….……

CLUTCH AND TRANSMISSION REMOVAL

………………………………………..…

18-19

CLUTCH AND TRANSMISSION I

NSTALLATION………………………………...…..

19-21

LOWER SEAL REPLACEMENT……………………………………………………………

INSTALLING THE LOWER SEAL HOUSING…………………………………………….

PROPELLER R

EMOVAL/INSTALLATION………………………………………………..

SHAFT REMOVAL/INSTALLATION……………………………………………………….

BUSHING REMOVAL AND INSTALLATION……………………………………………..

SURFACE DRIVE FNR LOWER DRIVE ASSEMBLY

…………………………………...

SERVICE MEMOS………………………….………………………………………………...

WARRANTY

Содержание SURFACE DRIVE FNR

Страница 1: ...tion and Service Manual May 2018 GO DEVIL Manufacturing Company of Louisiana LLC 225 752 0167 Toll Free 1 888 490 3254 Fax 225 752 0175 18649 Womack Road Baton Rouge LA 70817 Please visit our website...

Страница 2: ...E IS RUNNING If the skeg or prop strikes an obstruction while underway the engine may tilt violently and cause injury NEVER TOUCH ENGINE COMPONENTS DURING OR IMMEDIATELY AFTER OPERATION Components can...

Страница 3: ...tings 10 Pressure Lubrication 11 Internal Drive Lubrication 12 BELT TENSION AND INSTALLATION 13 15 Tension Tester How it Works 13 Checking Belt Tension 14 Adjusting Belt Tension Replacing belt 15 SPEC...

Страница 4: ...collect water before it reaches the engine ASSEMBLY AND BOAT SETUP 1 Lay the crated engine flat with the engine in a normal upright position 2 Remove the plywood and 2x4 s surrounding the engine 3 Loc...

Страница 5: ...the end of the handle Be sure to include the wire loom to secure the cables as it was shipped Install the washer and nut and tighten the nut firmly or until a slight amount of drag can be felt while p...

Страница 6: ...om as described below Looking from the rear of the engine notice that the transom clamp has two horizontal rows of holes Either the two upper or two lower holes need to be used to secure the engine to...

Страница 7: ...a good nylon rope to tie your boat instead of a boat strap Tie the rope to the trailer frame on one side of the boat even with the hand grip Bring the rope over the boat then tie a loop in the rope b...

Страница 8: ...of the year In warm temperatures we recommend to use straight 30 weight oil This will reduce oil consumption Notice For 23 Vanguard models it is important that the crankcase is not over filled with oi...

Страница 9: ...ust contains poisonous carbon monoxide gas that may cause a loss of consciousness and or death To Start the engine FNR switch must be in the neutral center position to start Pull the choke rod to the...

Страница 10: ...be changed while idling or getting back up on plane Steer the engine slowly to avoid getting water into or overturning the boat The Go Devil Surface Drive engine is better suited for wider bottomed bo...

Страница 11: ...o may be reduced to accommodate extremely large hulls and loads Starting on May 15th 2008 all Surface Drive Engines are equipped with an EZ Trim Lever The EZ Trim Lever allows the prop height to be dr...

Страница 12: ...when shifting Illustrations below Operating the engine in reverse for an extended period of time can generate a high heat situation and shorten the transmission s oil life EZ Trim Control Lever Forwar...

Страница 13: ...xis and steering axis see photos below We recommend using a 1 or 2 marine grade waterproof grease such as AQUA LUBE to lubricate all fittings Grease the steering and tilt axes after every 10 20 hours...

Страница 14: ...p if over filled ATTENTION The lubricator piston will not reach the bottom of the cup When the piston is at its lowest position the visual grease column will be approximately 3 8 high When the piston...

Страница 15: ...p grease into the grease fitting until grease starts to exit the top of the housing through the vent hose Collect excess grease with a paper towel and continue pumping grease into the housing until cl...

Страница 16: ...increase in driveline vibration resulting in reduced belt life When tensioning a new belt adjust to the high end of the given tolerance to allow for belt stretch Never tension the belt more than spec...

Страница 17: ...sure to use the inch scale and not the metric scale on the tester Fig 1 5 Slide small O ring against the large part of the gauge Make sure the tension gauge is in the middle of the belt Push the gaug...

Страница 18: ...check tension again If it is too tight or too loose adjust again 3 NEW BELT ONLY If installing a new belt loosen the lower adjustment nut and turn the Upper adjustment nut clockwise to loosen the belt...

Страница 19: ...SOCKET DRIVER for transmission drain plug 5 32 HEX SOCKET DRIVER for installing transmission housing to sprocket TWO STRIPS OF 063 MATERIAL for setting brake shoes NEVER SIEZE BLUE LOCTITE SYRINGE TO...

Страница 20: ...ig 4 5 Fill the transmission with the supplied syringe and 1 5 oz of Mobil 1 4T 10W 40 Racing Oil and install the second drain plug Change the oil every 100 hours when you service the sprocket shaft b...

Страница 21: ...it again Fig 3 4 Insert two bolts through the brake plate into the machined stops on the transmission to lock the transmission in place Insert a large screwdriver between the bolts Fig 4 5 Loosen the...

Страница 22: ...Make sure not to lose the clutch spacer behind the Field Assembly marked with an arrow in Fig 11 CLUTCH AND TRANSMISSION INSTALLATION 1 Install the clutch spacer with the bevel towards the engine Add...

Страница 23: ...de in the planet gear assembly onto the crankshaft You will need to rotate it for the gears to line up After it is pushed in it will have a cushion of air inside holding it from bottoming out This is...

Страница 24: ...all the fill drain plug Install the brake disc using the four 5 16 socket head screws using a 3 16 hex socket with Blue Loctite and the two bolts and large screwdriver to hold disc Torque the socket h...

Страница 25: ...seal with grease and insert it into the housing with the spring side facing the engine and screw the seal on over the threads on the shaft Fig 1 These seals can be pushed in with a 1 1 4 schedule 40 P...

Страница 26: ...e return groove on the lower bronze bushing return groove on the lower bronze bushing and cause the lower seals to leak PROPELLER REMOVAL 1 Remove first nut with a 1 1 16 socket or wrench 2 Remove the...

Страница 27: ...y of the way into the yoke and slide the shaft to the yoke with a pair of channel locks Now tap the shaft in about with a coupling nut or our shaft puller At this point remove the lubricator and fill...

Страница 28: ...he shaft to spin freely The goal is to have a 001 to 002 tolerance between the shaft and the bushing BUSHING REMOVAL AND INSTALLATION WITHOUT OUR TOOLS SPECIAL ITEMS NEEDED 1 sabre saw or sawzall with...

Страница 29: ...26...

Страница 30: ...1 Raise the handle to a vertical position 2 Remove the black plastic cap at the top of the throttle cable 3 Using a hypodermic needle inject antifreeze down the side of the inner throttle cable 4 Sque...

Страница 31: ...CLEARANCE ENGINE MODEL _________________ INTAKE ____________________ OIL FILTER _____________________ EXHAUST___________________ FUEL FILTER ____________________ SPARK PLUG ______________ OIL CHANGE...

Страница 32: ...es on our products have a three year engine warranty and a lifetime ignition warranty as long as the original purchaser owns the unit The lifetime ignition warranty does not cover electrical items suc...

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