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1-1

INTRODUCTION

Fig. 1-1 PS200 Series Auto Bump / Calibration Station

1.1 GENERAL DESCRIPTION

The GMI Personal Surveyor 200 (PS200) Series Auto Bump

/ Calibration Station provides the user with a quick, easy and

reliable method of ensuring that PS200 series instruments are

correctly calibrated where company policy dictates. Equipment

does not have to be taken out of service for extended time

periods while testing is undertaken.

Содержание PS200 ABC

Страница 1: ...Personal Surveyor 200 Auto Bump Calibration Station Handbook Gas Measurement Instruments Ltd...

Страница 2: ...elcomes comments on all our publications Your comments can be of great value in helping us to improve our customer publications Please send any comments that you have to customerservice gmiuk com Copy...

Страница 3: ...SOFTWARE authorised on the printed copy of the licence You may also store or install a copy of the network SOFTWARE on a storage device such as a network server used only to install or run the SOFTWA...

Страница 4: ...ch defects in materials or workmanship GMI will replace the defective CD ROM or handbook The sole remedy for breach of this warranty is limited to replacement of defective CD ROM and handbook and or r...

Страница 5: ...mitted TRADEMARK INFORMATION Windows XP Vista and 7 are registered trademarks or trademarks of the Microsoft Corporation in the United States and or other countries LIABILITY Every care has been taken...

Страница 6: ...iv AUTO BUMP CAL STATION HANDBOOK...

Страница 7: ...ence i 30 DAY LIMITED WARRANTY ii LIMITED WARRANTY ii COPYRIGHT iii TRADEMARK INFORMATION iii LIABILITY iii INTRODUCTION 1 1 1 1 GENERAL DESCRIPTION 1 1 1 2 AUTO BUMP CALIBRATION HARDWARE 6mm fittings...

Страница 8: ...Cal Station if required 2 6 2 2 CONNECT POWER SUPPLY 2 8 VIEW RE CONFIGURE SOFTWARE 3 1 3 1 VIEW EDIT SOFTWARE CONFIGURATION 3 1 3 1 1 Quick Bump Test 3 5 3 1 2 Full Bump Test Factory Default 3 6 3 1...

Страница 9: ...RODUCTION 5 1 5 2 DOWNLOAD TEST RESULTS 5 2 5 3 VIEW PRINT TEST RESULTS 5 4 Test Results 5 6 Generated Certificates 5 11 Certificate Content 5 12 Include Company Logo 5 13 Generated Certificate Files...

Страница 10: ...viii AUTO BUMP CAL STATION HANDBOOK...

Страница 11: ...urveyor 200 PS200 Series Auto Bump Calibration Station provides the user with a quick easy and reliable method of ensuring that PS200 series instruments are correctly calibrated where company policy d...

Страница 12: ...mounting bracket and screws supplied with the unit Refer to APPENDIX A for fitting instructions Power is supplied to the rear of the unit via a 12V Universal Power Supply Unit PSU supplied with the u...

Страница 13: ...e software configuration parameters can be edited via PC or Laptop then the settings file transferred to the Auto Bump Calibration Station using the USB memory stick supplied The software provides a f...

Страница 14: ...Charging will take up to 4 hours to complete On completion a full battery symbol and CHARGING COMPLETE is displayed The instrument will not be damaged if left in Auto Bump Calibration Station after ch...

Страница 15: ...mbi Test Gas Cylinder containing a mixture of 2 5 CH4 500ppm CO 50ppm H2S 18 O2 and balance N2 On Demand Gas Flow Regulator and Tubing 1 4 ADDITIONAL ACCESSORIES Combi Test Gas Cylinder GMI Part No 99...

Страница 16: ...1 6 AUTO BUMP CAL STATION HANDBOOK...

Страница 17: ...e Auto Bump Calibration Station from the Combi Test Gas Cylinder GMI Part No 99146 via an On Demand Flow Regulator GMI Part No 99118 and Tygon tubing complete with adaptor GMI Part No 64265 Fig 2 1 Ca...

Страница 18: ...ibration The pressure gauge on the Regulator Valve after fitting gives a clear indication of this When applying gas to the instrument via the Auto Bump Cal Station it is important that the gas concent...

Страница 19: ...window as illustrated in Fig 2 3 Software Configuration Gas Concentrations Fig 2 3 Software Configuration After comparing gas values between Cylinder Gas Label and Software Configuration when consist...

Страница 20: ...e cylinder with one hand and turning the cylinder with the other Care must be taken not to over tighten the valve Fig 2 4 Attach Regulator Valve to Gas Cylinder Connect the barbed adaptor supplied wit...

Страница 21: ...pplied an adaptor kit 6mm to 1 4 in is available as an accessory and supplied as a pack of 3 Part No 64085 The adaptor is fitted as illustrated in Fig 2 6 before connecting tubing Fig 2 5 Connect Gas...

Страница 22: ...r is a push fit in the AIR inlet adaptor on the rear face of the station as illustrated in Fig 2 7 Air inlet tubing from the in line filter can be routed to the nearest window for the supply of fresh...

Страница 23: ...ation The barbed adaptor is a push fit in the EXHAUST outlet adaptor on the rear face of the station Exhaust tubing can be routed to the nearest window Note that inlet and exhaust tubing must be dista...

Страница 24: ...e station The plug adaptor is located in the 12Vdc socket on the rear face of the station as illustrated in Fig 2 8 Fig 2 8 Connect Power Supply to Station Locate the Universal Power Adaptor in a main...

Страница 25: ...ns the PS200 Settings software in factory default configuration To view the default configuration settings insert the Memory Stick into an available USB port on your PC Laptop Depending on operating s...

Страница 26: ...3 2 AUTO BUMP CAL STATION HANDBOOK Fig 3 2 Windows Vista Fig 3 3 Windows 7...

Страница 27: ...t to both Handbook and the Quick Operation Guide as included in Auto Bump Cal Station package can be accessed from this window Adobe Acrobat Reader must be installed in your PC Laptop to view these fi...

Страница 28: ...BUMP CAL STATION HANDBOOK Fig 3 5 Configuration Window Default Settings There are three available Bump Test Calibrate options Quick Bump Test Full Bump Test with option to calibrate failed ranges Cal...

Страница 29: ...when using the GMI Test Gas Cylinder Part No 99146 To select this option position the cursor on the adjacent radio button then left click mouse button to confirm as illustrated in Fig 3 6 Fig 3 6 Qui...

Страница 30: ...p test then if selected as illustrated in Fig 3 8 follow up with an automatic calibration of failed gas ranges if applicable Fig 3 8 Default Selection When gas is applied using the GMI Test Gas Cylind...

Страница 31: ...To change calibration gas type a selection of flammable calibration gases are available as illustrated in Fig 3 9 Fig 3 9 Cal Gas Selection Calibration gases available for selection are as follows Me...

Страница 32: ...libration Gas Values It is important that Testing Gases values displayed in window illustrated in Fig 3 10 are consistent with values displayed on gas cylinder label Fig 3 10 Gas Values To edit test g...

Страница 33: ...to Bump Cal Station stored data and printed Test Calibration Certificate To change measurement units a drop down list is available as illustrated in Fig 3 11 Fig 3 11 Measurement Units Units available...

Страница 34: ...the GMI Test Gas Cylinder Part No 99146 for a full 60 seconds and the Auto Bump Cal Station will record a Pass when the target values as listed in Testing Gases window illustrated in Fig 3 12 are att...

Страница 35: ...To change calibration gas type a selection of flammable calibration gases are available as illustrated in Fig 3 13 Fig 3 13 Cal Gas Selection Calibration gases available for selection are as follows M...

Страница 36: ...libration Gas Values It is important that Testing Gases values displayed in window illustrated in Fig 3 14 are consistent with values displayed on gas cylinder label Fig 3 14 Gas Values To edit test g...

Страница 37: ...uto Bump Cal Station stored data and printed Test Calibration Certificate To change measurement units a drop down list is available as illustrated in Fig 3 15 Fig 3 15 Measurement Units Units availabl...

Страница 38: ...Generate Settings File The Generate Settings File button illustrated in Fig 3 16 allows any configuration changes to be saved to USB Memory Stick as updated settings file then transferred to Auto Bump...

Страница 39: ...data to USB Memory Stick 3 2 TRANSFER UPDATED PS200 SETTINGS SOFTWARE to AUTO BUMP CAL STATION Make sure that 12V power supply is connected to the Auto Bump Cal Station and switched ON indicated by a...

Страница 40: ...uto Bump Cal Station indicated by three flashing green LED s as illustrated in Fig 3 18 Fig 3 18 Transferring Data to Auto Bump Cal Station On completion of downloading updated settings file the three...

Страница 41: ...he 12V power supply is connected to mains wall socket Switch ON at mains Power to the unit is indicated by an illuminated green LED on the front of the station as illustrated in Fig 4 1 Fig 4 1 Statio...

Страница 42: ...equence indicating that GMI TEST software has started Finally the ON indication is illuminated as illustrated in Fig 4 1 and theAuto Bump Cal Station is now ready for operation To release the front co...

Страница 43: ...le in the station as illustrated in Fig 4 4 Note 1 The instrument can be either switched ON or OFF when inserted into the Auto Bump Cal Station Note 2 The Auto Bump Cal Station is designed so that the...

Страница 44: ...4 4 AUTO BUMP CAL STATION HANDBOOK Push the instrument rearwards until correctly seated in the station recess as illustrated in Fig 4 5 Fig 4 5 Instrument Correctly Seated...

Страница 45: ...the Auto Bump Cal Station as illustrated in Fig 4 6 then using both thumbs press the lower edge corners of the cover firmly until the latch clicks shut Fig 4 6 Close Station Cover The Bump Calibration...

Страница 46: ...Bump Calibration operation starts up automatically following the locking of the station cover latch Fig 4 7 Perform Bump Calibration Immediately after the cover latch clicks shut the orange Test in P...

Страница 47: ...overrides this and automatically switches OFF the instrument pump The six green LED s on the instrument flash in one second intervals then when the following instrument screen is displayed the gas de...

Страница 48: ...ration setup from 15 seconds to 60 seconds Full Bump Test 60 seconds fixed Calibration 60 seconds fixed When the alarm setpoints are reached the instrument backlight illuminates red as illustrated in...

Страница 49: ...re activated for a short period of time when each range reaches the instrument s configured alarm setpoint These normally overlap The station pump continues to operate for approximately 30 seconds in...

Страница 50: ...e instrument fails please ensure you are using the correct gas cylinder and the cylinder contains enough gas to perform a bump calibration The pressure gauge on the Regulator Valve gives a clear indic...

Страница 51: ...rom AUTO BUMP CAL STATION To release the front cover of the Auto Bump Cal Station press the cover latch downwards as illustrated in Fig 4 14 then open the cover fully Note that the front cover is desi...

Страница 52: ...t as shown lean top of instrument away from station then carefully lift away from gas supply nozzle in the station as illustrated in Fig 4 15 Fig 4 15 Lift Instrument Clear of Gas Nozzle Close the fro...

Страница 53: ...e Auto Bump Cal Station as follows Test Error A Test Error is indicated by a orange flashing LED as illustrated in Fig 4 16 Fig 4 16 Test Error If this fault occurs it is recommended that the Memory S...

Страница 54: ...4 14 AUTO BUMP CAL STATION HANDBOOK...

Страница 55: ...for viewing or printing The Memory Stick Part No 64184 containing GMI Settings software and supplied with the Auto Bump Cal Station must be used to download this data Fig 5 1 Downloading Memory Stick...

Страница 56: ...tched ON and start up is completed This is indicated by an illuminated green ON LED on the front face of the station as illustrated in Fig 5 2 Fig 5 2 Station ON Indication Insert USB memory stick Par...

Страница 57: ...wnloading Data This is followed by all four green LED s illuminating as illustrated in Fig 5 5 indicating that download is complete Fig 5 5 Download Complete Next LED s coloured orange orange and red...

Страница 58: ...EST RESULTS Insert USB memory stick Part No 64184 into the USB port on PC Laptop Using Windows Explorer locate GMI PS200 SETTINGS program as illustrated in Fig 5 8 Fig 5 8 Locate Settings Program Posi...

Страница 59: ...ed in package Part No 64186 Handbook Auto Bump Calibration Station User Handbook in PDF format Upload Folder Contains configuration settings used by Auto Bump Calibration Station Do not edit Test Resu...

Страница 60: ...ation To access any of the above folders position cursor on required folder then double click mouse button to select Examples as follows Test Results The contents of this folder includes all instrumen...

Страница 61: ...rticular instrument To open a test file position cursor on the file name then double click mouse button to select The following example Fig 5 11 illustrates information available including Instrument...

Страница 62: ...5 8 AUTO BUMP CAL STATION HANDBOOK EXAMPLE Fig 5 11...

Страница 63: ...e Memory stick has been used to download data from Each file contains a list of all instrument serial numbers tested on that particular station Each rec file can be opened individually to display prin...

Страница 64: ...5 10 AUTO BUMP CAL STATION HANDBOOK Fig 5 12 Tested Instruments on 000101 The file includes A list of instruments tested Date Tested day month year Time Tested Test Result P PASS or F fail...

Страница 65: ...l Bump Test Calibration Certificates generated when selecting the View Test Calibration Certificate button in the configuration window as illustrated in Fig 5 13 The configuration window can be access...

Страница 66: ...ed in a Certificate Printer window accessed by clicking mouse button on View Test Calibration Certificate button in the configuration window illustrated in Fig 5 13 The Certificate Printer window is d...

Страница 67: ...18 Include Company Logo To include your company s logo on printed certificate insert the logo file named logo jpg into the Generated Certificates folder on the Memory Stick Part No 64184 The logo will...

Страница 68: ...enerated Certificate Files Each html file can be opened individually to display print a Bump Results Calibration Certificate Note If background image green tick illustrated in Fig 5 17 or 5 18 is not...

Страница 69: ...5 15 VIEW PRINT TEST RESULTS Fig 5 17 Bump Results...

Страница 70: ...5 16 AUTO BUMP CAL STATION HANDBOOK Fig 5 18 Calibration Certificate...

Страница 71: ...1 GENERAL DESCRIPTION The GMI Personal Surveyor 200 PS200 Series Auto Bump Calibration Station is supplied with a mounting bracket and necessary screws to secure the station to a workbench or similar...

Страница 72: ...loth or similar on workbench to protect Bump Cal Station front cover surface from scratching and or scuffing 3 Carefully place Bump Cal Station face down on workbench Refer to Fig A 2 Fig A 2 Attach B...

Страница 73: ...Bump Cal Station as illustrated in Fig A 2 6 Using a No 2 Pozidrive screwdriver tighten all four screws to secure 1 3 ATTACH STATION to WORKBENCH DAISY CHAIN OPTION The bracket can be secured to a wo...

Страница 74: ...al Stations can be connected in a daisy chain fashion by using a double sems pozi pan screw supplied Part No 24957 through bracket at rear of station and into captive nut of adjoining bracket Refer to...

Страница 75: ...UMP CALIBRATION HARDWARE 1 4 Bump Cal Station Tested Instruments 5 9 Bump Test 3 5 3 6 C Calibration 3 10 CALIBRATION GAS 2 1 Calibration Gas Type 3 11 Calibration Gas Values 3 12 CALIBRATION HARDWARE...

Страница 76: ...T INDICATION 4 13 Files Certificate 5 14 File Settings 3 14 FIT MOUNTING BRACKET A 2 Full Bump Test Factory Default 3 6 G GAS CALIBRATION 2 1 Gas Cylinder Label 2 2 Gas Type 3 11 Gas Values 3 12 GENER...

Страница 77: ...ESULTS 5 1 5 4 Q Quick Bump Test 3 5 R REMOVE INSTRUMENT from AUTO BUMP CAL STATION 4 11 Results Test 5 6 RESULTS TEST 5 1 S Settings File 3 14 Software Configuration 2 2 SOFTWARE EDIT 3 1 Software Li...

Страница 78: ...iv AUTO BUMP CAL STATION HANDBOOK V Values Gas 3 12 VIEW EDIT SOFTWARE CONFIGURATION 3 1 VIEW PRINT TEST RESULTS 5 1 5 4 W WARRANTY LIMITED ii...

Страница 79: ......

Страница 80: ...0 141 812 7820 sales gmiuk com www gmiuk com Service Calibration Centre 25 Cochran Close Crownhill Milton Keynes England MK8 0AJ Tel 44 0 1908 568 867 Fax 44 0 1908 261 056 service gmiuk com Service C...

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