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D5202S 

- 4 A, 24 Vdc, SIL 3 Power Distribution and Diagnostic Module 

G.M. International ISM0177-4 

 

 

 

Technical Data 

Characteristics 

Supply:

 from power Inputs 

24 Vdc nom (18 to 30 Vdc) reverse polarity protected, double terminal blocks for redundant power supply, with OR ideal diodes to mix supply voltages. 

Current consumption @ 24 V:

 40 mA with both relays energized typical. 

Power dissipation:

 1.0 W with 24 V supply, with both relays energized typical. 

Connection:

 by polarized plug-in disconnect screw terminal blocks to accommodate terminations up to 2.5 mm

2

LEDs:

 common fault (red), fault supply 1 and 2 (red), power supply 1 and 2 (green).  

Protection fuse:

 5x20 6.3 A time lag (slow blow). 

Isolation (Test Voltage): 

Relay contact groups/Inputs 1.5 KV. 

Fault detection: 

1) Preventive - abnormal supply voltage:

 supply 1 or supply 2 is < 18 Vdc (Under Voltage, UV) or > 30 Vdc (Over Voltage, OV). 

2) Cumulative fault:

 cumulative fault indication (about presence of short or open field circuit for any module on the Bus). 

Relay fault signaling:

 two voltage free NE SPDT relay contacts (de-energized in fault condition), with the following characteristics: 

 

Contact material: 

Ag Alloy (Cd free). 

 

Contact rating (resistive load): 

4 A 250 Vac 1000 VA, 4 A 250 Vdc 120 W. 

 

DC Load breaking capacity: 

  Mechanical / Electrical life: 

5 * 10

6

 / 3 * 10

4

 operation, typical. 

 

Operate / Release time: 

8 / 4 ms typical. 

 

Bounce time NO / NC contact: 

3 / 8 ms typical. 

 

Frequency response: 

10 Hz maximum. 

Compatibility:

 

 
CE mark compliant, conforms to Directive: 2014/34/EU ATEX, 2014/30/EU EMC, 2014/35/EU LVD, 2011/65/EU RoHS. 

Environmental conditions: 

Operating:

 temperature limits – 40 to + 70 °C, relative humidity 95 %, up to 55 °C. 

Storage:

 

temperature limits – 45 to + 80 °C. 

Safety Description: 

ATEX:

 II 3G Ex nA nC IIC T4 Gc 

IECEx:

 Ex nA nC IIC T4 Gc 

UKR TR n. 898:

 2ExnAnCIICT4 X. 

non-sparking electrical equipment. 
-40 °C 

 Ta 

 70 °C. 

Approvals: 

BVS 14 ATEX E 031 X conforms to EN60079-0, EN60079-15,  
IECEx  BVS 14.0025X conforms to EN60079-0, IEC60079-15, 
C

Ц

 16.0036 X conforms to 

ДСТУ

 7113, 

ДСТУ

 I

ЕС

 60079-15. 

TÜV Certificate No. C-IS-224248-01, SIL 3 conforms to IEC61508:2010 Ed.2. 
TÜV Certificate No. C-IS-236198-09, SIL 3  Functional Safety Certificate conforms to IEC61508:2010 Ed.2, for Management of Functional Safety. 
DNV No.A-13625 and KR No. MIL20769-EL002 Certificates for maritime applications. 

Mounting:

  

T35 DIN-Rail according to EN50022, with Power Bus. 

Weight:

 100 g. 

Connection:

 by polarized plug-in disconnect screw terminal blocks to accommodate terminations up to 2.5 mm

2

Location:

 Safe Area/Non Hazardous Locations or Zone 2, Group IIC T4 installation. 

Protection class:

 IP 20. 

Dimensions: 

Width 22.5 mm, Depth 123 mm, Height 120 mm. 

General Description:

 

The D5202S is used to protect the power system by limiting the maximum supply current for a set of D5000 modules connected via Power Bus.  
This module is suitable for applications requiring SIL 3 level (according to IEC 61508:2010 Ed.2) in safety related systems for high risk industries.  
This is particularly useful when the source Power supply provides currents that are higher than the ones required from the modules. It is also capable of repeating the common fault 
signal from the Power Bus via a SPDT relay.  
For single power supply, 3 LEDs are present to monitor line presence, supply fault (supply voltage out of 25% variation), common bus fault and a replaceable 5x20, 6 A fuse. 
For redundant power supply, 5 LEDs are present to monitor line presence, supply fault (supply voltage out of 25% variation for each supply source), common bus fault and 2 replaceable 
5x20, 6 A fuses. 2 SPDT relay contacts provide remote alarming for the above mentioned failures. 
In case of fault of one supply source the D5202S exchanges to the working one using a circuit (ideal diodes) with just a few mW dissipation, thus increasing reliability and greatly  
reducing internal power dissipation. 
Mounting on standard DIN-Rail, with Power Bus, in Safe Area / Non Hazardous Location or in Zone 2. 

 

Functional Safety Management Certification: 

G.M. International is certified by TUV to conform to IEC61508:2010 part 1 clauses 5-6 for safety related systems up to and included SIL3. 

0.2

0.1

V (V)

I (A)

10

20

30

40

50

100

0.3 0.4 0.5

1

2

3

Resistive 

Load

200

4

300
250

FSM

SIL 3

Содержание D5202S

Страница 1: ...02S 4 A 24 Vdc SIL 3 Power Distribution and Diagnostic Module G M International ISM0177 4 4 A 24 Vdc SIL 3 Power Distribution and Diagnostic Module DIN Rail Model D5202S D5202S INSTRUCTION SAFETY MANU...

Страница 2: ...rtificate No C IS 224248 01 SIL 3 conforms to IEC61508 2010 Ed 2 T V Certificate No C IS 236198 09 SIL 3 Functional Safety Certificate conforms to IEC61508 2010 Ed 2 for Management of Functional Safet...

Страница 3: ...ATEX IECEx UKR TR n 898 TUV Certifications T V Functional Safety Certification Type Approval Certificate DNV and KR for maritime applications Simplified installation on beginning end or both sides of...

Страница 4: ...AREA ZONE 2 GROUP IIC T4 9 10 11 12 MODEL D5202S F Power and Fault Bus Power Supply 1 3 NC 2 NO Common Fault Output 1oo2 Power Fault 1 CM 7 NC 6 NO 5 CM Power Supply 2 Note In case of single power su...

Страница 5: ...ble describes the OFF operation absence of supply on Power Bus and the ON operation presence of 20 30 Vdc supply on Power Bus of the D5202S according to the OFF ON state of each Power Supply source al...

Страница 6: ...erefore considering all diagnostic functions enabled the cumulative fault diagnostic functionality is described by the following table where the status open or closed of Common Fault output contact is...

Страница 7: ...the contact maximum rating 5 A 250 Vac 1250 VA 5 A 250 Vdc 175 W resistive load To prevent relay contacts from damaging connect an external protection fuse or similar chosen according to the relay br...

Страница 8: ...detection on power supply 2 4 Operation with disabled cumulative fault detection DIP switch configurations 1 2 3 4 ON 5 6 7 8 OFF OFF OFF ON ON ON OFF OFF 1 2 3 4 ON 5 6 7 8 OFF OFF OFF ON ON ON OFF O...

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