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D5091 

- 5 A SIL 3 Relay Output Module for ND Load with ND or NE Relay condition 

G.M. International ISM0110-12 

General Description:

 The single channel Relay Output, D5091S is a relay module suitable for the switching of safety related circuits, up to SIL 3 level according to IEC 61508:2010 Ed.2 

for high risk industries. It provides isolation between input and output contacts. 

Two mutually exclusive (by DIP-Switch programming) monitoring circuits are provided: 

1)  line input monitoring, to allow DCS/PLC line monitoring function: when enabled, the module permits a wide compatibility towards different DCS/PLC. Driving line pulse testing, 

  executed by DCS/PLC, is permitted by a dedicated internal circuit, to prevent relay and LED flickering. 

2)  low voltage input monitoring: when enabled, the module reflects a high impedance state to the control unit when the driving voltage is below the specified threshold. 

D5091S provides 1 SPDT contact for two different safety functions: 

1)  SIL 3 Safety Function for Normally De-Energized load (energized in fail safe state) is available at Terminal Blocks 7-8. The driving signal is normally low (0 Vdc), 

  the relay is normally de-energized, contact is open and load is de-energized. The safety function is met when the driving signal is high (24 Vdc), the relay is energized, 

  contact is closed and load is energized. At Terminal Blocks 9-10 is also available a service contact (for service load) with opposite (not SIL) function. 

2)  SIL 3 Safety Function for Normally De-Energized load (energized in fail safe state) is available at Terminal Blocks 9-10. The driving signal is normally high (24 Vdc), 

  the relay is normally energized, contact is open and load is de-energized. The safety function is met when the driving signal is low (0 Vdc), the relay is de-energized, 

  contact is closed and load is energized. At Terminal Blocks 7-8 is also available a service contact (for service load) with opposite (not SIL) function. 

Mounting on standard DIN-Rail or on customized Termination Boards, in Safe Area / Non Hazardous Location or in Zone 2 / Class I, Division 2 or Class I, Zone 2. 

Functional Safety Management Certification: 

G.M. International is certified by TUV to conform to IEC61508:2010 part 1 clauses 5-6 for safety related systems up to and included SIL3. 

 

 

 

Technical Data 

Characteristics 

Input: 

24 Vdc nom (21.6 to 27.6 Vdc) reverse polarity protected, ripple within voltage limits 

 5 Vpp. 

The following monitoring circuits are mutually exclusive:

 

1) 

Line input monitoring (DIP-Switch selectable):

 to allow DCS/PLC line monitoring function (pulse test). 

2) 

Voltage monitoring (DIP-Switch selectable):

 

 21.6 Vdc for normal operation,  

 17 Vdc reflects a high impedance (

 10 mA consumption) to the control device. 

Current consumption @ 24 V:

 35 mA with relay energized and line input monitoring disabled, 45 mA with relay energized and line input monitoring enabled, typical. 

Power dissipation:

 0.85 W with 24 V input voltage, relay energized and line input monitoring disabled, 1.1 W with 24 V input voltage, relay energized and line input monitoring 

enabled, typical. 

Isolation (Test Voltage): 

Input/Output 2.5 KV. 

Output: 

voltage free SPDT relay contact. 

Terminals 7-8, open when relay de-energized, close in energized condition. Terminals 9-10, close when relay de-energized, open in energized condition. 

Contact material: 

Ag Alloy (Cd free), gold plated. 

Contact rating: 

5 A 250 Vac 1250 VA, 5 A 250 Vdc 140 W (resistive load), 1 A 24 Vdc, 220 mA 125 Vdc, 110 mA 250 Vdc for UL. Min.Switching current 1 mA. 

Contact inrush current: 

6 A at 24 Vdc, 250 Vac. 

AC / 

DC Load breaking capacity:

 

Mechanical / Electrical life: 

5 * 10

6

 / 3 * 10

4

 operation, typical. 

Operate / Release time: 

8 / 4 ms typical. 

Bounce time NO / NC contact: 

3 / 8 ms, typical. 

Frequency response: 

10 Hz maximum. 

Compatibility: 

 

CE mark compliant, conforms to Directive: 2014/34/EU ATEX, 2014/30/EU EMC, 2014/35/EU LVD, 2011/65/EU RoHS. 

Environmental conditions: 

Operating temperature:

 temperature limits -40 to +70 °C. 

Operating relative humidity:

 relative humidity 95 %, up to 55 °C. 

Max altitude:

 2000 m a.s.l. 

Storage temperature:

 temperature limits -45 to +80 °C. 

Safety Description: 

ATEX:

 II 3G Ex nA nC IIC T4 Gc; 

IECEx / INMETRO / NEPSI:

 Ex nA nC IIC T4 Gc 

UL:

 NI / I / 2 / ABCD / T4; 

C-UL:

 NI / I / 2 / ABCD / T4 

FM: 

NI / I / 2 / ABCD /T4, I / 2 / AEx nA nC / IIC /T4; 

FMC: 

NI / I / 2 / ABCD /T4, I / 2 / Ex nA nC / IIC /T4 

EAC-EX: 

2ExnAnCIICT4 X. 

UKR TR n. 898:

 2ExnAnCIICT4 X. 

non-sparking electrical equipment. 

-40 °C 

 Ta 

 70 °C. 

Approvals: 

BVS 10 ATEX E 114 conforms to EN60079-0, EN60079-15. 

IECEx BVS 10.0072 X conforms to IEC60079-0, IEC60079-15. 

INMETRO DNV 13.0109 X conforms to ABNT NBR IEC60079-0, ABNT NBR IEC60079-15. 

UL & C-UL E477485 conforms to ANSI/UL508 

FM 3046304 and FMC 3046304C conforms to Class 3600, 3611, 3810, ANSI/ISA-60079-0, ANSI/ISA-60079-15, C22.2 No.142, C22.2 No.213, C22.2 No. 60079-0, C22.2 No. 60079-15. 

C-IT.ME92.B.00206 conforms to GOST 30852.0, 30852.14. 

C

Ц

 16.0036 X conforms to 

ДСТУ

 7113, 

ДСТУ

 I

ЕС

 60079-15. 

GYJ14.1406X conforms to GB3836.1, GB3836.8. 

TÜV Certificate No. C-IS-236198-04, SIL 3 conforms to IEC61508:2010 Ed.2. 

TÜV Certificate No. C-IS-236198-09, SIL 3 Functional Safety Certificate conforms to IEC61508:2010 Ed.2, for Management of Functional Safety. 

DNV Type Approval Certificate No.A-13625 and KR No.MIL20769-EL002 Certificates for maritime applications. 

Mounting:

 EN/IEC60715 TH 35 DIN-Rail or on customized Termination Board. 

Weight:

 about 125 g. 

Connection:

 by polarized plug-in disconnect screw terminal blocks to accommodate terminations up to 2.5 mm

2

Location:

 installation in Safe Area/Non Hazardous Locations or Zone 2, Group IIC T4 or Class I, Division 2, Group A,B,C,D, T4 or Class I, Zone 2, Group IIC, T4. 

Protection class:

 IP 20. 

Dimensions: 

Width 12.5 mm, Depth 123 mm, Height 120 mm. 

FSM

SIL 3

0.2

0.0

V (V)

I (A)

10

20

30

40

50

100

0.3 0.4 0.5

1

2

3

Resistive

Load

200

4

300
250

0.1

5

6

DC

resistive

AC

Resistive

Содержание D5091S

Страница 1: ...Module for ND Load with ND or NE Relay condition G M International ISM0110 12 5 A SIL 3 Relay Output Module for ND Load with ND or NE Relay condition DIN Rail and Termination Board Model D5091S D5091...

Страница 2: ...ing disabled 45 mA with relay energized and line input monitoring enabled typical Power dissipation 0 85 W with 24 V input voltage relay energized and line input monitoring disabled 1 1 W with 24 V in...

Страница 3: ...fail safe state 2 SIL 3 for ND load energized in fail safe state with NE relay condition de energized in fail safe state 6 A inrush current at 24 Vdc 250 Vac Line input monitoring in field DIP Switch...

Страница 4: ...d connector SIL3 SPDT Out ND Load 7 8 or 9 10 Relay contact shown in de energized position Terminals 7 8 open terminals 9 10 close SIL3 Safety Function for ND load energized in fail safe state is avai...

Страница 5: ...ined fail safe state so that the output load remains de energized fail No effect failure mode of a component that plays a part in implementing the safety function but is neither a safe failure nor a d...

Страница 6: ...defined fail safe state so that the output load remains de energized fail No effect failure mode of a component that plays a part in implementing the safety function but is neither a safe failure nor...

Страница 7: ...between the input and output contacts D5091S provides 1 SPDT contact for two different safety functions 1 SIL 3 Safety Function for Normally De Energized load energized in fail safe state is availabl...

Страница 8: ...al operation To prevent relay contacts from damaging connect an external protection fuse or similar chosen according to the relay breaking capacity diagram from installation instructions The enclosure...

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