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January 26, 2019

“1530-ED”

Parts and Service Manual

SECTION 1

MAINTENANCE

CONTENTS

PAGE

Machine Maintenance – General ............................................................................. 1-2

Pre-Start Inspection Checklist

...................................................................................... 1-3

30-Day Service .............................................................................................................. 1-3

Frequent Inspection Checklist

...................................................................................... 1-3

Hydraulic Fluid .......................................................................................................... 1-3

Batteries

.................................................................................................................... 1-4

Electrical Wiring ........................................................................................................ 1-5

Tires & Wheels .......................................................................................................... 1-6

Emergency Stop ........................................................................................................ 1-6

Key Switch ................................................................................................................. 1-7

Horn .......................................................................................................................... 1-7

Drive Brakes .............................................................................................................. 1-7

Drive Speed - Stowed ................................................................................................ 1-8

Drive Speed - Raised ................................................................................................. 1-8

Drive Speed - Slow .................................................................................................... 1-9

Hydraulic Oil Analysis ................................................................................................ 1-9

Tank Venting System

................................................................................................. 1-9

Annual Inspection Checklist

....................................................................................... 1-10

Scissor Slide Blocks .................................................................................... 1-10

Hydraulic Tank Breather Cap....................................................................... 1-11

Hydraulic Oil Inspection ............................................................................ 1-11

Содержание 1530-ED

Страница 1: ...PARTS AND SERVICE MANUAL 1530 ED Part 1PS1530EN January 26 2019 Serial Range 2153001000 Current Global Machinery Group Inc...

Страница 2: ...Release Date November 20 2018 Date Reason for Update 3428 Bullock Lane San Luis Obispo CA 93401 USA Phone 1 800 301 0499 1 805 303 2066 FAX 1 805 293 6211 E mail info goGMG com Website www goGMG com G...

Страница 3: ...Machine Maintenance General 1 2 Pre Start Inspection Checklist 1 3 30 Day Service 1 3 Frequent Inspection Checklist 1 3 Hydraulic Fluid 1 3 Batteries 1 4 Electrical Wiring 1 5 Tires Wheels 1 6 Emergen...

Страница 4: ...ly Diagram 4 9 Module Assebmly Parts List 4 10 Module Assebmly Parts List continued 4 11 Drive Wheel Assembly Diagram Parts List 4 12 Steering Cylinder Assembly Diagram Parts List 4 13 Scissor Stack M...

Страница 5: ...rds We recommend that you use genuine GMG parts to ensure proper operation and reliable performance To obtain maximum benefits from your GMG Aerial Work Platform always follow the proper operating and...

Страница 6: ...m Toeboard height 6 7 0 17 m Height stowed rails lowered 79 9 62 6 2 03 m 1 59 m Length stowed w o ladder 58 5 50 5 1 48 m 1 28 m Width 29 9 76 m Wheelbase 41 3 1 05 m Ground clearance center pothole...

Страница 7: ...INJURY OR DEATH GMG s policies and procedures demonstrate our commitment to quality and our ongoing efforts towards continuous improvement Product specifications are subject to change without notice...

Страница 8: ...VOIDED WILL RESULT IN DEATH OR SERIOUS INJURY THIS SIGNAL WORD IS LIMITED TO THE MOST EXTREME SITUATIONS WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN DEATH...

Страница 9: ...nts or hoses open They must be protected from contamination including rain at all times Never open a hydraulic system when there are contaminants in the air Always clean the surrounding area before op...

Страница 10: ...sitive battery cable first When the negative cable is installed a spark will occur if contact is made between the positive side of the battery and a metal surface on the machine This can cause damage...

Страница 11: ...n Manuals Case Platform Tie Down Lift Points Lower Controls Battery Charger Emergency Stop Switch Emergency Lowering Knob Lift Cylinder Deck Extension Release Entry Gate Maintenance Lock Forklift Pock...

Страница 12: ...0 26 38 46 61 74 5 97 5 114 142 167 188 228 255 409 523 607 802 1003 8 25 10 5 18 5 23 35 41 55 68 86 102 127 148 168 203 318 365 466 543 716 894 9 5 12 20 25 37 45 60 75 96 112 140 164 185 224 350 40...

Страница 13: ...omponents Torque Table parts drawings and service instructions in this manual packaging and instruction sheets provided with new parts instruction manuals provided by the manufacturer of the component...

Страница 14: ...MERGENCY LOWERING IF THE CONTROL SYSTEM FAILS WHILE THE PLATFORM IS ELEVATED USE THE EMERGENCY LOWERING PROCEDURE TO SAFELY LOWER THE PLATFORM DO NOT CLIMB DOWN THE ELEVATING ASSEMBLY OR EXIT THE PLAT...

Страница 15: ...ES The machine can be winched Before winching the machine it is necessary to release the brakes Make sure the brakes are re engaged after winching 1 Lower machine to the stowed position 2 Chock the wh...

Страница 16: ...a rating of two 2 tons or more TO RAISE THE MACHINE 1 Move machine to a firm level surface capable of supporting the weight of the machine 2 Chock tires on one end of machine and raise the other end...

Страница 17: ...ion Checklist 1 3 Hydraulic Fluid 1 3 Batteries 1 4 Electrical Wiring 1 5 Tires Wheels 1 6 Emergency Stop 1 6 Key Switch 1 7 Horn 1 7 Drive Brakes 1 7 Drive Speed Stowed 1 8 Drive Speed Raised 1 8 Dri...

Страница 18: ...SCISSOR ASSEMBLY WITH THE MAINTENANCE LOCK SEE THE INTRODUCTION PORTION OF THIS MANUAL PERFORM SCHEDULED MAINTENANCE AT RECOMMENDED INTERVALS FAILURE TO PERFORM SCHEDULED MAINTENANCE AT RECOMMENDED IN...

Страница 19: ...or cuts cracks punctures and unusual wear 2 Check each wheel for damage bends and cracks 3 Remove the wheel covers and check each center lock nut for proper torque Castle nut torue dry 19 ft lbs 26 Nm...

Страница 20: ...nate corrosion on the battery terminals and cables 4 Be sure that the battery retainers and cable connections are tight 5 Fully charge the batteries Allow the batteries to rest 24 hours before perform...

Страница 21: ...he red Emergency Stop button to the on position at both the ground and platform controls 3 Raise the platform approximately 7ft 2 1 m from the ground 4 Lift the safety arm move it to the center of the...

Страница 22: ...perating red Emergency Stop button will fail to shut off power and stop all machine functions resulting in a hazardous situation As a safety feature selecting and operating from the ground controls wi...

Страница 23: ...functioning horn will prevent the operator from alerting ground personnel of hazards or unsafe conditions 1 Turn the key switch to platform control and pull the red Emergency Stop button to the on po...

Страница 24: ...art and finish lines 6 Bring the machine to top drive speed before reaching the start line Begin timing when your reference point on the machine crosses the start line 7 Continue at full speed and not...

Страница 25: ...should be 18 22 sec HYDRAULIC OIL ANALYSIS Replacement or testing of the hydraulic oil is essential for good machine performance and service life Dirty oil may cause the machine to perform poorly and...

Страница 26: ...Annual Inspection Checklist page from the Operator s Manual to keep record of this inspection Keep inspections records up to date Record and report all discrepancies to your supervisor Perform all ch...

Страница 27: ...g the oil is necessary Hydraulic oil should be tested yearly and replaced if it fails If the hydraulic oil is not replaced at the Annual Inspection test the oil quarterly Replace the oil when it fails...

Страница 28: ...raulic tank retaining fasteners dry 35 in Ibs 4 Nm Hydraulic tank drain plug lubricated 26 in Ibs 3 Nm 10 Install the hydraulic power pack into the component tray Install the fitting and hydraulic hos...

Страница 29: ...2 1 January 26 2019 1530 ED Parts and Service Manual SECTION 2 CONTROL SYSTEM CONTENTS PAGE Control Component Locations 2 2 Fault Code Display 2 3 Fault Codes Overview 2 4 Troubleshooting Table 2 5...

Страница 30: ...s Case Platform Tie Down Lift Points Lower Controls Battery Charger Emergency Stop Switch Emergency Lowering Knob Lift Cylinder Deck Extension Release Entry Gate Maintenance Lock Forklift Pocket Batte...

Страница 31: ...Manual FAULT CODE DISPLAY Fault Codes when present appear on the LED Indicator at the Upper Controls station and on the LCD Screen at the Lower Controls station FAULT CODE DISPLAY Upper Controls Lower...

Страница 32: ...OT IN NEUTRAL AT DIAGNOSTIC MESSAGE ONLY 53 OUTPUT TO ZAPI FORWARD SIGNAL FAULTY DISABLE LIFTING AND DRIVING 54 OUTPUT TO ZAPI REVERSE SIGNAL FAULTY DISABLE LIFTING AND DRIVING LIFT UP COIL FAULT 55 D...

Страница 33: ...red Check wiring to sensor or replace sensor 42 Left steer switch fault at startup Failure of left steer switch Check left steer switch 43 Right steer switch fault at startup Failure of right steer sw...

Страница 34: ...Solution 90 Weight reaches 90 of nominal value Approaching maximum overload Pay attention to load 99 Weight reaches 99 of nominal value Approaching maximum overload Pay attention to load LL Off level...

Страница 35: ...26 2019 1530 ED Parts and Service Manual SECTION 3 SCHEMATICS CONTENTS PAGE Hydraulic Schematic 3 2 Hydraulic Unit 3 3 Electrical Schematic 3 4 Logic Diagram 3 5 ECU Pin Legend 3 6 Motor Controller Pi...

Страница 36: ...nd Service Manual HYDRAULIC SCHEMATIC HYDRAULIC SHEMATIC C H16 1 5 7 180bar 4 1 160bar 33kw DC24V 4L L___________J DOWN VALVE EMER DOWN INTEGRATED LIFT CYLINDER STEER CYLINDER STEER VALVE STEER RELIEF...

Страница 37: ...3 3 January 26 2019 1530 ED Parts and Service Manual HYDRAULIC UNIT HYDRAULIC UNIT Main Relief Steer Relief Pump Motor Steer Valve Lift Valve Breather Cap Dipstick Hydraulic Reservoir...

Страница 38: ...IVE double wire A2 NOT USED A3 NOT USED A9 OUTPUT LIFTING SPEED A10 NOT USED A11 NOT USED A12 INPUT DOWN FOR LOWER CONTROL B1 CAN HIGH COM UPPER CONTROLS B4 INPUT ANGLE TRANSDUCER 0 5V B6 OUTPUT DOWN...

Страница 39: ...AN LOW CAN LINE M M ELECTRIC DRIVE MOTORS MOTOR CONTROLLER C9 Brake Supply R 1B Brake Supply L 5B Brake Supply L 24V Platform down 6A B supply B PWM B negative supply P Platform down C12 Angle transdu...

Страница 40: ...CONTROL SELECTED B3 INPUT B NEGATIVE SUPPLY B4 INPUT VAR ANGLE TRANSDUCER 0 5V B5 NOT USED B6 OUTPUT DOWN VALVE B7 OUTPUT STEERING VALVE RIGHT B8 OUTPUT HORN OPTIONAL NOT CONNECTED B9 OUTPUT ALARM B10...

Страница 41: ...NAL LOOP TO 14A 14A EXTERNAL LOOP TO 10A TERMINAL TYPE DESCRIPTION 1B OUTPUT LEFT BRAKE 2B INPUT STATE CHECK LINE CONTACTOR 4B INPUT DRIVE FORWARD 5B OUTPUT LEFT BRAKE 6B OUTPUT LINE CONTACTOR 8B INPU...

Страница 42: ...11 Drive Wheel Assembly Diagram Parts List 4 12 Steering Cylinder Assembly Diagram Parts List 4 13 Scissor Stack Mid Section Scissor Mount Diagram Parts List 4 14 Scissor Arm Assembly Diagram 4 15 Sc...

Страница 43: ...4 2 January 26 2019 1530 ED Parts and Service Manual Chassis Assembly Diagram Section 1 C B A A B Not Pictured PARTS CHASSIS...

Страница 44: ...1015 Plate cable mount 1 14B 71094 Cable E down 1 14C 71080 Handle cable 1 15 REF page 1 6 2 16 61005 Assembly drawer 1 17 11054 Screw socket countersunk M6X16 8 18 11052 Nut nylock M6 8 19 71020 Slid...

Страница 45: ...Description Qty 33 31049 Cover chassis rear 1 34 11071 Bolt hex M12X25 2 35 11023 Washer flat 12 2 36 31170 Ladder 1 37 71218 Key lower controls selector switch 1 38 71220 Key compartment door lock 1...

Страница 46: ...4 5 January 26 2019 1530 ED Parts and Service Manual Chassis Assembly Diagram Section 2 PARTS CHASSIS...

Страница 47: ...Pin 10X60 2 14 11080 Pin cotter 2 15 11100 Washer flat 14 2 16 71032 Bushing 14X20X14 2 17 31056 Plate PHP 2 18 11066 Stop position 2 19 11077 Nut nylock M16 2 20 11092 Screw socket M10X50 4 21 11017...

Страница 48: ...4 7 January 26 2019 1530 ED Parts and Service Manual Steer Wheel Assembly Diagram PARTS CHASSIS...

Страница 49: ...Screw socket M5X10 2 7 11045 Washer flat 5 2 8 71009 Bushing tie rod 2 9 11072 Bolt hex M4X12 8 10 11103 Washer lock 4 8 11 11040 Washer flat 4 8 12 71012 Cover hub 2 13 11042 Bolt hex M8X35 12 14 11...

Страница 50: ...4 9 January 26 2019 1530 ED Parts and Service Manual Module Assembly Diagram B see below A D F E A C B C PARTS CHASSIS...

Страница 51: ...t pump assembly 1 8 41012 Contactor Line 1 9 41016 Alarm 1 10 41019 Fuse 300A 1 11 41061 Fuse 10A 1 12 11057 Screw socket M6X30 2 13 41007 Connector Anderson 1 14 11027 Screw socket M5X10 3 15 11045 W...

Страница 52: ...1 31 11028 Screw socket M4X14 2 32 71214 Guide cable track 1 33 41020 Motor controller 1 34 11096 Screw socket M6X20 4 35A 41013 Block relay 1 35B 41050 Relay 2 36 41120 Motor electric 1 37 71244 Brea...

Страница 53: ...ption Qty 1 11069 Bolt hex M10X50 8 2 11017 Washer lock 10 8 3 11019 Washer flat 10 8 4 71038 Mount wheel motor 2 5 41021 Motor drive 2 6 11075 Key square 2 7 11023 Washer flat 12 2 8 11044 Nut nylock...

Страница 54: ...Steering Cylinder Assembly Parts List Item Part Description Qty 1 11032 Screw socket countersunk M6X12 2 2 31021 Weldment pin steering 2 3 71006 Bushing 12X17X12 2 4 71013 Tie rod steering 2 5 71017...

Страница 55: ...Service Manual Item Part Description Qty 1 11073 Bolt hex M8X25 2 2 11030 Washer flat 8 2 3 11105 Pin retaining 2 4 11086 Pin scissor upper 1 5 11085 Pin scissor lower 1 Scissor Mount Diagram Scissor...

Страница 56: ...4 15 January 26 2019 1530 ED Parts and Service Manual Scissor Arm Assembly Diagram PARTS SCISSOR STACK...

Страница 57: ...1045 Arm outer 2 1 15 11090 Screw socket countersunk M8X16 2 16 71005 Stop arm 2 17 11073 Bolt hex M8X25 2 18 11030 Washer flat 8 2 19 31063 Weldment cylinder upper 1 20 31041 Arm inner 2 1 21 11039 B...

Страница 58: ...ual Scissor Arm Assembly Parts List Continued Item Part Description Qty 37 11088 Screw pan head M4X12 8 38 41011 Switch limit 2 39 71247 Seal kit lift cylinder 51007 1 N S 41059 Switch pressure CE 1 N...

Страница 59: ...4 18 January 26 2019 1530 ED Parts and Service Manual Platform Assembly Diagram PARTS PLATFORM...

Страница 60: ...countersunk M5X10 16 13 11062 Hinge gate 2 14 31065 Weldment entry gate 1 15 71036 Latch gate 1 16 71022 Latch Stricker 1 17 31061 Weldment column right rear 1 18 11024 Bolt hex M8X50 2 19 31069 Weld...

Страница 61: ...4 20 January 26 2019 1530 ED Parts and Service Manual Platform Extension Assembly Diagram PARTS PLATFORM...

Страница 62: ...11026 Washer flat 6 8 10 11052 Nut nylock M6 4 11 71001 Stop slide 2 12 71016 Roller platform 2 13 31026 Weldment roller bracket left deck 1 14 11024 Bolt hex M8X50 8 15 11030 Washer flat 8 14 16 1107...

Страница 63: ...agram Item Part Description Qty 1 41048 Joystick 1 2 71065 Box upper control housing only 1 3 21002 Decal upper control panel 1 4A 41001 Switch emergency stop 1 4B 41084 Base contact 1 4C 41057 Contac...

Страница 64: ...MACHINE HAS BEEN CONSTRUCTED IN ACCORDANCE WITH SECTION 4 OF ANSI SIA A92 6 2006 AND WITH SECTION 4 OF CSA B354 4 02 268307 ELECT VOLTAGE MAX SIDE LOAD MAX PLAT HEIGHT MAX DRIVE HEIGHT POWER SUPPLY MA...

Страница 65: ...4 24 January 26 2019 1530 ED Parts and Service Manual 268591 268603 ANSI CE AUS CSA 268518 ANSI CE AUS CSA Left Side View ANSI CE AUS CSA ANSI CE AUS CSA Right Side View PARTS SAFETY DECALS...

Страница 66: ...attachment 4 14 268562 Decal 1530 platform side 2 15 268560 Decal GMG logo platform side 2 16 268557 Decal crushing pictorial 2 17 268626 M Decal crushing pictorial 4 18 268569 Decal electric drive 2...

Страница 67: ...4 26 January 26 2019 1530 ED Parts and Service Manual NOTES...

Страница 68: ...3428 Bullock Lane San Luis Obispo CA 93401 USA Phone 1 800 301 0499 1 805 303 2066 FAX 1 805 293 6211 E mail info goGMG com Website www goGMG com Global Machinery Group Inc...

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