manualshive.com logo in svg

Glowworm Ultimate 80FF, Инструкция по установке и обслуживанию

Поделиться
Скачать
Glowworm Ultimate 80FF Скачать руководство пользователя страница 34

34

220683B

1 0   R e p l a c e m e n t   o f   P a r t s

CONTROL
KNOB

RETAINING
CLIP

SPLIT
GROMMET

Diagram 10.1

SHAKEPROOF
WASHERS AND
SCREWS

CONTROL
THERMOSTAT

ELECTRICAL
CONNECTIONS
BROWN

9

RED

8

PURPLE 7
YELLOW 6 & 3

LOCKNUT

ELECTRICAL
CONNECTIONS

4113

10 Replacement of Parts

Note.  Replacement of parts must only be carried out by
a competent person.

Before replacing any parts isolate the boiler from the
electrical supply and turn the gas supply off at the gas
service cock, indicator slot should be vertical.

Unless state otherwise, all parts are replaced in the
reverse order to removal.

After replacing any parts always test for gas soundness
and if necessary carryout functional check of controls.

10.1 Access

Gain access as Section 8.1.

10.2 Control Thermostat/Pump Overrun -
diagram 10.1 and 10.2

Remove and support the electrical control box, refer to
Section 5.6.

Remove the control knob.  Remove the electrical
connections from the thermostat body.

Release the thermostat body by unscrewing the two
screws and shakeproof washers in the front of the control
box.

Remove the split pin and withdraw the thermostat phial
from its pocket.  Release the capillary from the base and
plastic retaining clip then remove it from the split
grommet.  Release the capillary from its clips.  Remove
the thermostat complete from the boiler.

Reassembly note.  When fitting the thermostat, make
sure that the thermostat phial is covered with heat sink
compound then fully inserted into the phial pocket and
that the capillary is within the gland seal, see diagram
10.2.  Remake the electrical connections.  There must be
no kinks or sharp bends in the capillary.

10.3 Over Heat Cutoff Device - diagram
10.1, 10.2 and 10.2A

Remove and support the electrical control box, refer to
Section 5.6.

Remove the overheat cutoff electrical connections.

Disconnect the air pressure switch plug from the PCB.

Remove the locking nut from the overheat cutoff.

Release the capillary from the retaining clips then
remove it from the split grommet.

Remove the split pin and then the phial.

When refitting use the heat sink compound supplied.

Содержание Ultimate 80FF

Страница 1: ...8100 Fax 01773 828070 Installation Servicing Instructions 220683B 11 96 To b e l e f t w i t h t h e u s e r 70FF 80FF G C 4 1 3 1 9 8 6 G C 4 1 3 1 9 6 0 4098 Fanned Flue Boiler Reference in these in...

Страница 2: ...ts of applicable British Standards Where no British Standards exist materials and equipment should be fit for their purpose and of suitable quality and workmanship Sheet Metal Parts WARNING When insta...

Страница 3: ...m right hand side of case TABLE 2 80FF RANGE RATING NOMINAL kW HEAT INPUT Btu h NOMINAL kW HEAT OUTPUT Btu h BURNER m bar SETTING PRESSURE in w g APPROX m3 h GAS RATE ft3 h Min Medium Max 25 97 27 65...

Страница 4: ...be fused 3A maximum This method of connection must be by a fused double pole isolating switch with a minimum contact separation of 3mm on both poles The switch should be readily accessible and prefer...

Страница 5: ...r compartment design are given in the current issue of BS6798 The doorway opening should be of sufficient size to allow for easy removal of the boiler Where the boiler is fitted in a cupboard or compa...

Страница 6: ...shield 750mm long should be fitted immediately beneath the guttering or eaves 2 2 Terminal Guard A terminal guard is required if persons could come into contact with the terminal or the terminal could...

Страница 7: ...found from diagram 3 1 High resistance microbore systems may require a higher duty pump 3 3 Bypass Fully Pumped and Sealed Water System A bypass MUST be fitted to a fully pumped and sealed water syst...

Страница 8: ...the current issue of BS5546 refer also to the current issue of BS6700 3 6 Cylinder For all systems supplying domestic hot water the cylinder must be indirect It is recommended that the cylinder be fi...

Страница 9: ...em take special care to drain the entire system including radiators then thoroughly cleaning out before installing the boiler whether or not adding an inhibitor 3 W a t e r S y s t e m s Diagram 3 3 F...

Страница 10: ...arge can be seen 3 11 Expansion Vessel A diaphragm type expansion vessel conforming to the current issue of BS4814 see also BS7404 Part 1 and 2 must be connected at a point close to the inlet side of...

Страница 11: ...ovision for filling the system at low level must be made Three methods are shown in diagram 3 5 There must be no permanent connection to the mains water supply even through a non return valve 3 16 Wat...

Страница 12: ...P WALL TEMPLATE LOOSE ITEMS PACK MOUNTING BRACKET INSTRUCTIONS BOILER 4 1 Unpacking Open the carton check the items supplied against the boiler pack contents list on the flap see diagram 4 1 4 2 Flue...

Страница 13: ...rner adjacent surface where the flue is required to exit to outside Mark the position of the centre of the flue and boiler see diagram 4 4 4 5 Flue Hole Cutting Having marked out the flue centre cut a...

Страница 14: ...e Duct Mark the duct to the length required this length allows for expansion see diagram 4 7 for rear flue and diagram 4 8 for side flue then cut square and remove any burrs 4 8 Air Duct Terminal Mark...

Страница 15: ...iagram 4 10 STANDARD FLUE TERMINAL Q BOILER CENTRE LINE BOILER CENTRE LINE Q T MINUS 188mm Q PLUS 5mm LONG FLUE TERMINAL LONG FLUE TERMINAL STANDARD FLUE TERMINAL FLUE DUCT 4128 4130 4127 4129 4 F l u...

Страница 16: ...erminal at the position shown in diagram 4 12 4 11 Wall thickness over 300mm Fit the self adhesive foam seal around the air duct terminal such that when installed the seal will be within the wall slee...

Страница 17: ...r a t i o n Diagram 4 12 10mm Q WALL THICKNESS UP TO 300mm Q 25mm Q WALL THICKNESS OVER 300mm FOAM SEAL FOAM SEAL 4132 Diagram 4 11 Diagram 4 13 GASKET PRE ATTACHED WALL SLEEVE 4082 FLUE DUCT 5mm 3mm...

Страница 18: ...bly to the boiler using the previously fitted dogpoint screws noting that these are keyhole fixings see diagram 5 5 Make sure of the correct fitting of the flue to the boiler For a side outlet cut the...

Страница 19: ...Make the gas connection to the Rc1 2in gas service cock see diagram 6 1 Check for leaks using a suitable leak detection fluid 5 6 Control Box Removal Remove the electrical control box securing screws...

Страница 20: ...t to 85o C cable of at least 0 75mm2 24 0 2mm to the current issue of BS6500 Table 16 and of suitable length thread through cable clamps secure into the plastic clips and connect to appropriate termin...

Страница 21: ...arried out by a competent person After installation of the system preliminary electrical system checks as below should be carried out 1 Test insulation resistance to earth 2 Test continuity and short...

Страница 22: ...et pressure Where this is not possible conduct a manual check and test Release cold water to initial system design pressure The set pointer on the pressure gauge should be set to coincide with the ind...

Страница 23: ...sequence The pilot rate is preset and must not be adjusted The step adjustment screw must not be touched The pilot flame length should be as shown in diagram 6 4 Turn the control thermostat knob to O...

Страница 24: ...least 10 minutes after the burner has lit making sure that all gas burning appliances and pilot lights are off Neon 4 will light Turn the control thermostat knob fully anticlockwise to O Remove the p...

Страница 25: ...rational Checks and Completion Adjust the boiler thermostat and any system controls to their required settings Do not attempt to adjust the thermostat calibration screw Operate the boiler again on ful...

Страница 26: ...eral once a year should be enough Draw attention if applicable to the current issue of the Gas Safety Installation and Use Regulations Section 35 which imposes a duty of care on all persons who let ou...

Страница 27: ...witch on the electrical supply to operate the fan and turn the gas supply on On completion of the test switch off the electrical supply and the gas supply and reconnect the red tube to the air pressur...

Страница 28: ...rner removed the main injector can be inspected and cleaned as necessary see diagram 8 5 If removing for cleaning do not use a wire or sharp instrument on the hole Use a little suitable sealant on the...

Страница 29: ...he rest button on the front of the control box see diagram 6 1 If the cutoff operates at any other time press the rest button and the burner should relight If the fault persists refer to fault finding...

Страница 30: ...etween yellow connection on overheat device and N YES Is there 240V between motor connections on fan YES Isolate electrical supply test fan harness continuity If satisfactory replace printed circuit b...

Страница 31: ...n in order NO NO Faulty pump wiring Replace or repair as necessary Is there 240V on 9 connection on thermostat Is there 240V on P for pump Faulty connections between thermostat and terminal strip Repa...

Страница 32: ...r y y y r b r bk b y br b b bk b KEY bk BLACK br BROWN b BLUE w WHITE r RED y YELLOW SL MAIN TERMINAL STRIP CONNECTIONS CONTROL THERMOSTAT CONNECTIONS PRINTED CIRCUIT BOARD CONNECTIONS FULLY PUMPED OP...

Страница 33: ...between 9 and SL when fitting a time control etc If no switch is fitted link will make the circulation pump run constantly CHASSIS EARTH L N CIRCULATION PUMP E E N L 240 50Hz PERMANENT MAINS SUPPLY FU...

Страница 34: ...body Release the thermostat body by unscrewing the two screws and shakeproof washers in the front of the control box Remove the split pin and withdraw the thermostat phial from its pocket Release the...

Страница 35: ...6 Electrode Proceed as Section 8 3 and 8 5 Gain access as Section 5 6 to remove lead from control box Diagram 10 2 Diagram 10 2A 1 0 R e p l a c e m e n t o f P a r t s PHIAL POCKET THERMOSTAT PUMP O...

Страница 36: ...ain injector as Section 8 4 10 11 Insulation 10 4 Combustion Chamber Front Remove the retaining screw then the insulation Sides Slide the insulation out Rear With the side insulation removed the rear...

Страница 37: ...E SWITCH TUBES ELECTRICAL CONNECTIONS CONTROL BOX FRONT INSULATION RETAINING SCREW SIDE INSULATION REAR INSULATION AIR PRESSURE SWITCH PUSH ON FIX RETAINING PLATE GASKET VIEWING WINDOW SECURING POINTS...

Страница 38: ...S p a r e P a r t s 1 800442 Multifunctional control 278 021 2 208040 O ring 334 592 3 205710 Injector 80FF 278 024 3 205701 Injector 70FF 313 393 4 203432 Pilot burner 278 023 5 411194 Sight glass 3...

Страница 39: ...39 220683B 1 1 S p a r e P a r t s Diagram 11 1 4 6 2 1 9 10 5 7 8 11 3 13 14 15 4119...

Страница 40: ...handling should not cause discomfort but follow normal good hygiene and wash your hands before eating drinking or going to the lavatory If you do suffer irritation of the eyes or severe irritation to...

Отзывы:

Нет отзывов

Бренды по названию

Популярные бренды

Загрузить еще бренды