manualshive.com logo in svg

Glowworm Ultimate 80FF, Инструкция по установке и обслуживанию

Поделиться
Скачать
Glowworm Ultimate 80FF Скачать руководство пользователя страница 18

18

220683B

WASHER

FRONT
COVER

NUT

CONTROLS
COVER

FRONT
COVER

WING
NUT

4115

5.1 Boiler Preparation

With the boiler still in the bottom tray, slide the controls
tray upwards and remove it as shown in diagram 5.1.

Remove the front cover by undoing (and keeping) the
screw and wing nuts and lifting the front cover off, see
diagram 5.1.

Remove the packing piece from inside the front cover.

Place front cover on one side until required.

Fit suitable compression fittings to the boiler
connections.

5.2 Mounting the Boiler

As necessary, fit the blanking plate, see diagram 5.2.

Now make sure that the top, swing brackets are
UPRIGHT.

Lift the boiler into position, hooking over the mounting
bracket.

Swing the brackets over the two screws at the top.
Hold the swing bracket(s) in place whilst tightening the
screw(s) on to it, see diagram 5.3.

Remove the blue and red electrical connections from the
fan, see diagram 5.4.

Break the air pressure switch tube connections, see
diagram 5.4.

Remove the fan assembly by removing the screws at the
front, slackening the screws at the rear and sliding it out,
see diagram 5.4.  Taking care not to damage the gasket.

Secure the flue assembly to the boiler using the
previously fitted dogpoint screws noting that these are
keyhole fixings, see diagram 5.5.

Make sure of the correct fitting of the flue to the boiler.

For a side outlet cut the fan duct extension to the length
required, see diagram 5.6.

Remove any burrs and fit as diagram 5.6.

Fit the fan duct extension to the elbow and assembly to
the fan, see diagram 5.6

Do not secure at this point with the screw.

Position the fan assembly and engage the fan duct
extension over the flue manifold.  Make sure, by pushing
in the flue duct extension that a secure seal is made.
Mark the final position of the fan duct extension in the
screw hole on the elbow, remove the assembly, seal with
sealant, supplied in the loose items pack and secure with
the screw as diagram 5.6.

Secure the elbow to the fan outlet with the Jubilee clip.

For rear outlet cut and fit the fan duct extension as
shown in diagram 5.6.

Fit fan assembly by engaging the fan duct extension over
the flue manifold spigot, see diagram 5.7.

5   B o i l e r   I n s t a l l a t i o n

Diagram 5.1

4617

GASKET

NUT (3)

BLANKING
PLATE

Diagram 5.2

Secure the fan assembly with the screws previously
slackened and removed.

Reconnect the blue and red electrical connections to the
fan, the polarity of the connections is not important.

Reconnect the air pressure switch tubes as shown in
diagram 5.4.

Содержание Ultimate 80FF

Страница 1: ...8100 Fax 01773 828070 Installation Servicing Instructions 220683B 11 96 To b e l e f t w i t h t h e u s e r 70FF 80FF G C 4 1 3 1 9 8 6 G C 4 1 3 1 9 6 0 4098 Fanned Flue Boiler Reference in these in...

Страница 2: ...ts of applicable British Standards Where no British Standards exist materials and equipment should be fit for their purpose and of suitable quality and workmanship Sheet Metal Parts WARNING When insta...

Страница 3: ...m right hand side of case TABLE 2 80FF RANGE RATING NOMINAL kW HEAT INPUT Btu h NOMINAL kW HEAT OUTPUT Btu h BURNER m bar SETTING PRESSURE in w g APPROX m3 h GAS RATE ft3 h Min Medium Max 25 97 27 65...

Страница 4: ...be fused 3A maximum This method of connection must be by a fused double pole isolating switch with a minimum contact separation of 3mm on both poles The switch should be readily accessible and prefer...

Страница 5: ...r compartment design are given in the current issue of BS6798 The doorway opening should be of sufficient size to allow for easy removal of the boiler Where the boiler is fitted in a cupboard or compa...

Страница 6: ...shield 750mm long should be fitted immediately beneath the guttering or eaves 2 2 Terminal Guard A terminal guard is required if persons could come into contact with the terminal or the terminal could...

Страница 7: ...found from diagram 3 1 High resistance microbore systems may require a higher duty pump 3 3 Bypass Fully Pumped and Sealed Water System A bypass MUST be fitted to a fully pumped and sealed water syst...

Страница 8: ...the current issue of BS5546 refer also to the current issue of BS6700 3 6 Cylinder For all systems supplying domestic hot water the cylinder must be indirect It is recommended that the cylinder be fi...

Страница 9: ...em take special care to drain the entire system including radiators then thoroughly cleaning out before installing the boiler whether or not adding an inhibitor 3 W a t e r S y s t e m s Diagram 3 3 F...

Страница 10: ...arge can be seen 3 11 Expansion Vessel A diaphragm type expansion vessel conforming to the current issue of BS4814 see also BS7404 Part 1 and 2 must be connected at a point close to the inlet side of...

Страница 11: ...ovision for filling the system at low level must be made Three methods are shown in diagram 3 5 There must be no permanent connection to the mains water supply even through a non return valve 3 16 Wat...

Страница 12: ...P WALL TEMPLATE LOOSE ITEMS PACK MOUNTING BRACKET INSTRUCTIONS BOILER 4 1 Unpacking Open the carton check the items supplied against the boiler pack contents list on the flap see diagram 4 1 4 2 Flue...

Страница 13: ...rner adjacent surface where the flue is required to exit to outside Mark the position of the centre of the flue and boiler see diagram 4 4 4 5 Flue Hole Cutting Having marked out the flue centre cut a...

Страница 14: ...e Duct Mark the duct to the length required this length allows for expansion see diagram 4 7 for rear flue and diagram 4 8 for side flue then cut square and remove any burrs 4 8 Air Duct Terminal Mark...

Страница 15: ...iagram 4 10 STANDARD FLUE TERMINAL Q BOILER CENTRE LINE BOILER CENTRE LINE Q T MINUS 188mm Q PLUS 5mm LONG FLUE TERMINAL LONG FLUE TERMINAL STANDARD FLUE TERMINAL FLUE DUCT 4128 4130 4127 4129 4 F l u...

Страница 16: ...erminal at the position shown in diagram 4 12 4 11 Wall thickness over 300mm Fit the self adhesive foam seal around the air duct terminal such that when installed the seal will be within the wall slee...

Страница 17: ...r a t i o n Diagram 4 12 10mm Q WALL THICKNESS UP TO 300mm Q 25mm Q WALL THICKNESS OVER 300mm FOAM SEAL FOAM SEAL 4132 Diagram 4 11 Diagram 4 13 GASKET PRE ATTACHED WALL SLEEVE 4082 FLUE DUCT 5mm 3mm...

Страница 18: ...bly to the boiler using the previously fitted dogpoint screws noting that these are keyhole fixings see diagram 5 5 Make sure of the correct fitting of the flue to the boiler For a side outlet cut the...

Страница 19: ...Make the gas connection to the Rc1 2in gas service cock see diagram 6 1 Check for leaks using a suitable leak detection fluid 5 6 Control Box Removal Remove the electrical control box securing screws...

Страница 20: ...t to 85o C cable of at least 0 75mm2 24 0 2mm to the current issue of BS6500 Table 16 and of suitable length thread through cable clamps secure into the plastic clips and connect to appropriate termin...

Страница 21: ...arried out by a competent person After installation of the system preliminary electrical system checks as below should be carried out 1 Test insulation resistance to earth 2 Test continuity and short...

Страница 22: ...et pressure Where this is not possible conduct a manual check and test Release cold water to initial system design pressure The set pointer on the pressure gauge should be set to coincide with the ind...

Страница 23: ...sequence The pilot rate is preset and must not be adjusted The step adjustment screw must not be touched The pilot flame length should be as shown in diagram 6 4 Turn the control thermostat knob to O...

Страница 24: ...least 10 minutes after the burner has lit making sure that all gas burning appliances and pilot lights are off Neon 4 will light Turn the control thermostat knob fully anticlockwise to O Remove the p...

Страница 25: ...rational Checks and Completion Adjust the boiler thermostat and any system controls to their required settings Do not attempt to adjust the thermostat calibration screw Operate the boiler again on ful...

Страница 26: ...eral once a year should be enough Draw attention if applicable to the current issue of the Gas Safety Installation and Use Regulations Section 35 which imposes a duty of care on all persons who let ou...

Страница 27: ...witch on the electrical supply to operate the fan and turn the gas supply on On completion of the test switch off the electrical supply and the gas supply and reconnect the red tube to the air pressur...

Страница 28: ...rner removed the main injector can be inspected and cleaned as necessary see diagram 8 5 If removing for cleaning do not use a wire or sharp instrument on the hole Use a little suitable sealant on the...

Страница 29: ...he rest button on the front of the control box see diagram 6 1 If the cutoff operates at any other time press the rest button and the burner should relight If the fault persists refer to fault finding...

Страница 30: ...etween yellow connection on overheat device and N YES Is there 240V between motor connections on fan YES Isolate electrical supply test fan harness continuity If satisfactory replace printed circuit b...

Страница 31: ...n in order NO NO Faulty pump wiring Replace or repair as necessary Is there 240V on 9 connection on thermostat Is there 240V on P for pump Faulty connections between thermostat and terminal strip Repa...

Страница 32: ...r y y y r b r bk b y br b b bk b KEY bk BLACK br BROWN b BLUE w WHITE r RED y YELLOW SL MAIN TERMINAL STRIP CONNECTIONS CONTROL THERMOSTAT CONNECTIONS PRINTED CIRCUIT BOARD CONNECTIONS FULLY PUMPED OP...

Страница 33: ...between 9 and SL when fitting a time control etc If no switch is fitted link will make the circulation pump run constantly CHASSIS EARTH L N CIRCULATION PUMP E E N L 240 50Hz PERMANENT MAINS SUPPLY FU...

Страница 34: ...body Release the thermostat body by unscrewing the two screws and shakeproof washers in the front of the control box Remove the split pin and withdraw the thermostat phial from its pocket Release the...

Страница 35: ...6 Electrode Proceed as Section 8 3 and 8 5 Gain access as Section 5 6 to remove lead from control box Diagram 10 2 Diagram 10 2A 1 0 R e p l a c e m e n t o f P a r t s PHIAL POCKET THERMOSTAT PUMP O...

Страница 36: ...ain injector as Section 8 4 10 11 Insulation 10 4 Combustion Chamber Front Remove the retaining screw then the insulation Sides Slide the insulation out Rear With the side insulation removed the rear...

Страница 37: ...E SWITCH TUBES ELECTRICAL CONNECTIONS CONTROL BOX FRONT INSULATION RETAINING SCREW SIDE INSULATION REAR INSULATION AIR PRESSURE SWITCH PUSH ON FIX RETAINING PLATE GASKET VIEWING WINDOW SECURING POINTS...

Страница 38: ...S p a r e P a r t s 1 800442 Multifunctional control 278 021 2 208040 O ring 334 592 3 205710 Injector 80FF 278 024 3 205701 Injector 70FF 313 393 4 203432 Pilot burner 278 023 5 411194 Sight glass 3...

Страница 39: ...39 220683B 1 1 S p a r e P a r t s Diagram 11 1 4 6 2 1 9 10 5 7 8 11 3 13 14 15 4119...

Страница 40: ...handling should not cause discomfort but follow normal good hygiene and wash your hands before eating drinking or going to the lavatory If you do suffer irritation of the eyes or severe irritation to...

Отзывы:

Нет отзывов

Бренды по названию

Популярные бренды

Загрузить еще бренды