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15

2000225005B

4.9 Water & Gas connections

Replace fan access door, heat shield and control box.

Note: When replacing the fan access door make sure the lip at
the top of door fits into and behind the slotted bracket located at
the top of the boiler.

As there are two casing height options, the control box height
and the heat shield may have to be adjusted to suit your
requirements.

Complete the water connections to the boiler.

Fill, vent and flush the system.

Check for any water leaks and put right.

Make the gas connection to the service cock, at the lower left
hand side of the boiler, see diagram 1.1.

The whole of the gas installation, including the meter, should be
inspected, tested for soundness and purged in accordance with
the current issue of BS6891.

4.10 Condensate Drain Connection

(If Applicable)

With reference to Section 3, should your flue be greater than the
"Dry" flue length stated,  then a condensation drain should be
fitted.

The condensate drain connection is on the chimney flue adapter,
see diagram 4.15. A 22mm plastic overflow pipe should be used
to fit on to  the drain connection and discharge to a drain. The
drain pipe should have a fall of at least 2.5

°

 away from the boiler

and should incorporate a 'U' trap.

Condensate should, if possible be discharged into the household
internal drainage system. If this is not practicable, discharge
can be allowed into the external household drains or by a
purpose designed soak away.

It is recommended that any external condensate drain is insulated
and also preferably of 32mm diameter, to prevent freezing in
adverse weather conditions.

4.11 Top Casing

Refer to diagram 4.16.

Fit two plastic pegs, one on each side, in the holes on the top
casing. The plastic pegs are a tight fit and are best pushed home
with a flat faced tool.

Secure front of top casing with the two screws provided.

4  Installation

Diagram 4.16

TOP CASING

9865

SCREW  (2)

PLASTIC
PEG (2)

CHIMNEY
FLUE
ADAPTER

Diagram 4.15

FLUE
SPIGOT

Diagram 4.14

AIR PRESSURE
TUBE (RED)

AIR PRESSURE
SWITCH

ELECTRICAL
CONNECTORS

AIR PRESSURE
TUBE (CLEAR)

RESTRICTOR
SECURING SCREW

RESTRICTOR

END STOP

Содержание Hideaway 40C FF

Страница 1: ...r Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of Guarantee Registration Chimney Fanned Flue Boiler This is a Cat I2H Appliance Reference in these...

Страница 2: ...provide information on substances hazardous to health Ceramic Fibre Insulation Pads GlassYarn These can cause irritation to skin eyes and the respiratory tract If you have a history of skin complaint...

Страница 3: ...rained off to avoid the risk of freezing up If an immersion heater is fitted to the hot water cylinder make sure it is switched off Maintenance Toensurethecontinuedefficientandsafeoperationoftheboiler...

Страница 4: ...trol wait at least 30 seconds before switching on again When the boiler switches off the burner will go out The automatic lighting sequence will operate again when heat is required It should be noted...

Страница 5: ...5 76 litre 1 27gallons Gas connection Rc1 2 1 2 in BSPT Water connection Rc1 1in BSPT Electrical supply 230V 50Hz fused 3A Burner Aeromatic A B C D E F G H J K L M 300 115 558 294 384 555 440 3 Max 9...

Страница 6: ...o provide a steady inlet working pressure of 20mbar 8in wg at the boiler On completion test the gas installation using the pressure drop method and suitable leak detection fluid purge in accordance wi...

Страница 7: ...its and fixtures Combustible material must be 25mm 1in away from flue components see diagram 1 7 A front access clearance for servicing should be provided as shown in diagram 1 8 The boiler must not b...

Страница 8: ...the boiler a minimum static head of 1metre 3ft3in must be provided between the water line of the feed tank and the centre of the waterway see diagram 2 2 2 5 Circulation Pump Normallythepumpshouldbes...

Страница 9: ...nd of the flue liner at the chimney top must be adequately sealed and clamped using proprietary fittings suitable for the flue liner used see diagram 3 1 The flue should preferably end above ridge hei...

Страница 10: ...thavethedoorremoved for ventilation reasons The air vents must have minimum areas see Compartment Air Vent table Thefiguresquotedrefertotheminimumacceptable effective area Both the high and low level...

Страница 11: ...tappings see diagram 4 1 Make sure that all pipes are taken backwards and will clear the casings Heating flow Any one of the four upper connections may be used Domesticflow Anyoneofthethreeremainingup...

Страница 12: ...bowisused Ifthepipeworkisrequired to run back to the wall make sure that it will clear the boiler air duct and if working to minimum clearance does not project too far from the boiler see diagram 4 5...

Страница 13: ...ater connections are made on both sides of the boiler or if the boiler is screened by fixtures The in fill panel will usually be fitted on the side where there are no pipework connections Insert the p...

Страница 14: ...ter Kit take the chimney flue adapter and remove restrictor securing screw select and fit appropriate restrictor 40C FF marked A 50 60C FF marked B then secure in place with the previously removed scr...

Страница 15: ...tted Thecondensatedrainconnectionisonthechimneyflueadapter see diagram 4 15 A 22mm plastic overflow pipe should be used to fit on to the drain connection and discharge to a drain The drain pipe should...

Страница 16: ...Make sure the cable is suitably secured When making connections make sure that the earth conductor ismadeofagreaterlength thanthecurrentcarryingconductors so that if the cable is strained the earth c...

Страница 17: ...COMPONENTS 10052 A CONTROL BOX B PHIAL POCKET C GAS SERVICE COCK D BURNER ON NEON E RESET NEON F TEMPERATURE CONTROL G BURNER PRESSURE TEST POINT H GAS PRESSURE ADJUSTMENT SCREW J DATA LABEL E D A G T...

Страница 18: ...3 h are for guidance only dependent on the heat setting Turn the boiler temperature control fully anti clockwise to 0 Isolate from the electrical supply Remove the pressure gauge from the test point a...

Страница 19: ...be assured conform to the safety and performance specification that we require Do not use reconditionedorcopypartsthathavenotbeenclearlyauthorised by Hepworth Heating Ltd Products of Combustion Check...

Страница 20: ...the wing nut that secures the top of the heat shield and carefully hinge down control box and heat shield see diagram 8 6 Release the two toggle latches that secure the fan access door and remove see...

Страница 21: ...ar of the burner to release the burner see diagram 8 10 Clean the burner Use a vacuum cleaner or suitable stiff brush not wire to clean the burner thoroughly making sure that all the burner ports are...

Страница 22: ...access door and the combustion chamber cover Examine the flue hood and terminal to make sure they are clean and clear of obstructions Refit all parts Light the boiler and carry out functional tests as...

Страница 23: ...c between Ls and N Ensure that any external controls are calling for heat and circuit water is cold If neon 6 is lit flame failure has occured Reset boiler by turning temperature control to Off waitin...

Страница 24: ...on the control panel is lit turn the burner temperaturecontrol to 0 wait30seconds thenfullyclockwise to Max see diagram 9 1 Diagram 9 3 9856 9 Fault Finding FUSE TYPE F4A AIR PRESSURE SWITCH CONNECTIO...

Страница 25: ...3 NEON 4 NEON 5 NEON 6 NEON KEY see P C B FAN P C B CONTROL BOARD GAS CONTROL VALVE TERMINAL BLOCK THERMISTOR AIR PRESSURE SWITCH NEON 1 NEON 5 NEON 4 NEON 6 NEON 2 NEON 3 F4A FUSE p y g p b bk bk bk...

Страница 26: ...ecuring thermistor lead at the side of control box Disconnect the thermistor electrical plug from the control board P C B slightly bending back the retaining latch to allow withdrawal see diagram 10 2...

Страница 27: ...ion chamber The injector can then be unscrewed from the manifold When replacing use a little jointing compound on the external thread only to ensure a gas tight seal 10 8 Air Pressure Switch Remove fr...

Страница 28: ...7070 Air pressure switch 40 50C FF 3 227097 Air pressure switch 60C FF 4 2000461793 Electrical thermistor 5 202635 Spark electrode 6 227098 Fuse 7 2000461714 Boiler temperature control knob 8 K7218 In...

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