Glow-worm COMPACT 75e Скачать руководство пользователя страница 3

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Introduction

Please read these instructions and follow them carefully for the
safe and economical use of your Combination boiler.

This boiler must have been installed by a competent person in
accordance with the current rules in force in the countries of
destination at the time of installation.

Once the controls are set, the boiler is automatic in operation.

The Compact combination boiler is able to provide room heating
as part of a central heating system and domestic hot water
direct from the cold water supply, without the need for secondary
storage.

The boiler can be fitted with one of two makes of clock, which
look like this:-

IMPORTANT NOTICE:

This boiler is for use only on G20 gas.

Gas Leak or Fault

If a gas leak or fault exists or is suspected, turn the boiler off and
consult your local gas company or your local installation/
servicing company.

Mains Water Temperature

NOTE: The mains incoming water temperature in the winter is
lower than in summer.

To achieve the same outlet water temperature in the winter, it
will be necessary to reduce the water flow rate using the hot
water tap.

Boilers Installed in Compartments

If the boiler has been fitted into a compartment or cupboard, do
not obstruct the compartment air supply vents.

Do not use the compartment for storage.

Electrical Supply

WARNING.  The boiler must be earthed.

The boiler must be connected to a 230V~50Hz permanent
supply.

Connection of the whole electrical system of the boiler and any
heating system controls to the electrical supply, must be through
one common isolator.

Isolation should preferably be by a double pole switched fused
spur box.  The fused spur box should be readily accessible and
preferably adjacent to the appliance. It should be identified as
to its use.

Alternatively a fused 3A 3 pin plug and shuttered unswitched
socket may be used.

The colours of three core flexible cable are, blue - neutral, brown
- live, green and yellow - earth.

As the markings on your plug may not correspond with these
colours continue as follows:-

The wire coloured blue must be connected to the terminal
marked “N” or “Black”.

The wire coloured brown must be connected to the terminal
marked “L” or “Red”.

The wire coloured green and yellow must be connected to the
terminal marked “E” or “Green” or the earth symbol 

 .

PVC flexible cable having a conductor size of 0.75mm

2

 (24/

0.20mm) must be used within the boiler casing to connect to the
boiler.

Electrical Supply Failure

The boiler will not work without an electrical supply.

Normal operation of the boiler should resume when the electrical
supply is restored.

Note.  The boiler safety cutoff may have operated, please refer
to the following section to reset.

Reset any external controls, to resume normal operation of the
central heating.

The digital timer, has a lithium battery back up and will not need
resetting.  Unless it is without power for a considerable period.

Boiler Safety Cutoff Reset Button

The boiler is fitted with a safety cutoff device to prevent damage
through overheating.

Should the main burner go out during a demand the red lockout
light “F” will illuminate on the control fascia situated above the
Reset Button “G”, see diagram 4.

The red light will not illuminate if there is no system demand.

Allow the boiler and system to cool down waiting at least
a minimum of four minutes before pressing the Reset
button “G”.

The boiler will take a few seconds to reset after the button is
pressed.

If the problem persists, turn the boiler off and consult your
installation/ servicing company.

The Gas Safety (Installation & Use)
Regulations

In your interests and that of safety it is the law that ALL gas
appliances are installed by competant persons in accordance
with the current issue of the above regulations.

6937

Clock / Timers

Digital timer

Electro / mechanical
clock / timer

Instructions for  Use

Содержание COMPACT 75e

Страница 1: ...liances are manufactured to the very highest standard so we are pleased to offer our customers a Comprehensive First Year Guarantee In the centre pages are to be found your Guarantee Registration Card...

Страница 2: ...atibility Substances Hazardous to Health The adhesives and sealants used in this appliance are cured and give no known hazard in this state INSULATION PADS CERAMIC FIBRE GLASSYARN MINERAL WOOL These c...

Страница 3: ...o its use Alternatively a fused 3A 3 pin plug and shuttered unswitched socket may be used Thecoloursofthreecoreflexiblecableare blue neutral brown live green and yellow earth As the markings on your p...

Страница 4: ...l not operate Soft Override button indicated by the symbol this function will override the current central heating programme for the next available ON time programmes are indicated by the symbol 3 Set...

Страница 5: ...is opened while the boiler is on for heating priority will be given to hot water Toturntheheatingoffforshortperiods setbutton J tosummer Off light L will illuminate To turn on again set button J to wi...

Страница 6: ...ief Safety Valve CAUTION A pressure relief safety valve and discharge pipe is fittedtotheboiler Thisvalvemustnotbetouched Shouldthere be any discharge from the pipe turn the boiler off isolate from th...

Страница 7: ...rating of dwellings The test data from which it has been calculated have been certified by B S I Diagram 1 1 Optional flue kits are available Horizontal top outlet and Vertical Lift Weight 31 7kg 69...

Страница 8: ...General Data Thermostatic radiator valves may be installed however they must not be fitted in a room where the room thermostat is located Note All systems must have at least one radiator not fitted w...

Страница 9: ...he installation of the boiler will be in an unusual position the current issue of BS6798 gives detailed guidance on these requirements An existing cupboard or compartment modified for the purpose may...

Страница 10: ...painted gutter an aluminium shield 750mm long should be fitted immediately beneath the guttering or eaves 3 3 Flue Options There are various flue systems to choose from as follows Standard Top Outlet...

Страница 11: ...the flow diagram 4 2 This valve must be lockable and positioned so that inadvertent closure or unauthorisedinterferenceisnotpossible Thedesigndifferential can be between 11 C 20 F and 17 C 30 F depend...

Страница 12: ...domestic hot water service must be in accordance with the rules in force in the countries of destination 5 2 Water Pressure For the minimum and maximum working pressures of the domestic hot water circ...

Страница 13: ...r also to Section 5 Domestic Hot Water System Provision is made for the water connections to be connected from below or from above passing down either side of the boiler Take care that any pipework co...

Страница 14: ...ion kits may be joined together STD EXTD X plus 254mm RH flue length X plus 10mm LH flue length EASYFIT X plus 282mm RH flue length X plus 38mm LH flue length must include 50mm min side clearance REAR...

Страница 15: ...site the expanded end If the boiler is not to be fitted for some time cover the hole in the wall 7 3 Internal Access Flue If access to the outside wall is not practical the flue system can be installe...

Страница 16: ...ove the fan and flue collector assembly by pulling it forward see diagram 8 3 Remove the rear outlet restrictor plate and retain if using the rear flue outlet see diagram 8 4 REAR FLUE ONLY Fit the fl...

Страница 17: ...screws provided in the fittings pack see diagram 8 6 An anti theft kit is available Kit No 457110 8 4 Discharge Pipe Fit the short discharge pipe to the safety valve using the nut and sealing washer s...

Страница 18: ...PE 8 Mounting the boiler SAFETY VALVE DISCHARGE SEAL PRESSURE GAUGE CONNECTION DISCHARGE PIPE 7405 Diagram 8 7 Fit the air duct into the flue spigot by pulling the air duct into the flue spigot locati...

Страница 19: ...m the flue collector secured with a screw and retaining lip Fit the flue connecting sleeve onto the fan see diagram 8 12 Fit the fan to the flue ducting Holding it up in position fit the flue collecto...

Страница 20: ...equired to provide a minimum of reinforced insulation at 250Vrms between the parts of those devices operating at mains hazardous voltage and the user accessible parts af those devices Note For further...

Страница 21: ...T STAT L N R1 R2 3 AMP FUSE L N 230V 50Hz PERMANENT MAINS SUPPLY POTENTIAL FREE ROOM STAT NO FROST STAT TO BOILER RED LINK REMOVE WHEN CONNECTING SYSTEM CONTROLS 5 WAY TERMINAL BLOCK POTENTIAL FREE RO...

Страница 22: ...should be required Check the burner pressure is within 0 2mbar of 14 7mbar If this is incorrect the burner pressure may be adjusted to the correct setting by turning the hot water gas pressure adjuste...

Страница 23: ...from the electrical supply and drain the system rapidly whilst still hot Remove the inner case front Fill and vent the system as described in Section 10 2 Filling the Central Heating Circuit Add inhi...

Страница 24: ...e Gas Safety Installation and Use Regulations Section 35 which imposes a duty of care on all persons who let out any property containing a gas appliance It is the Law that any servicing is carried out...

Страница 25: ...to release then remove see diagram 10 5 11 5 Inner Case Front Remove the inner case front secured by two clamps at the bottom lift up and unhook at the top see diagram 8 1 11 6 System Pressures and Dr...

Страница 26: ...he burner thoroughly making sure that all burner ports are clear and unobstructed Diagram 12 1 9408 BURNER SECURING SCREW 3 LEADS 3 SENSING ELECTRODE SILICONE SLEEVE 3 EARTH ELECTRODE IGNITION ELECTRO...

Страница 27: ...s 0 7bar minimum and that the automatic air vent works Refer to Installation Instructions Section 10 2 3 That the gas supply is available at the boiler and purged of air 4 That the boiler is set for t...

Страница 28: ...TIMER 7467 Diagram 13 2 MAINS FUNCTIONAL FLOW 7670 grey orange PCB purple white black X5 X5 X4 X4 X4 X4 X4 X3 X3 X5 DHW FLOW SWITCH purple purple orange orange X5 CH THERMISTOR DHW THERMISTOR CONTROL...

Страница 29: ...e temporarily unplugged from the electrodes and laid where they cannot spark and ignite the gas and are electrically safe This indicates that the APS changes state when the fan is run The three way va...

Страница 30: ...kout L E D is illuminated press reset Check 230V supply to pump Check 230V supply to fan Check spark electrodes and cables If domestic hot water demand is still illuminated Faulty domestic hot water s...

Страница 31: ...eck continuity of clock timer harness ensure an electrical supply is available ensure that remote controls are calling for heat NB The clock can be by passed by refitting the plug link which should be...

Страница 32: ...ectrode lead and silicone sleeve remove the securing screw and electrode see diagram 12 1 14 5 Ignition Earth and Sensing Leads Before starting refer to Section 11 Disconnect the silicone sleeve and l...

Страница 33: ...starting refer to Section 11 Remove the two screws securing the controls cover door and controls fascia see diagram 9 1 Hinge the assembly open Disconnect multi pin connector Support the gas control...

Страница 34: ...move the plastic cover Remove the electrical connectors Refer to wiring diagram 14 29 when fitting 14 12 Safety Valve Before starting refer to Section 11 Remove the two screws securing the controls co...

Страница 35: ...bly forward Disconnect the electrical connections unclip to remove themistor see diagram 14 4 14 17 Flow Regulator Filter Before starting refer to Section 11 Drain domestic hot water Remove outer case...

Страница 36: ...O RING PRESSURE DIFFERENTIAL MICRO SWITCH Diagram 14 16 6987 SECURING CLIP Diagram 14 17 6983 SECURING CLIP DOMESTIC HOT WATER MICRO SWITCH REGULATOR SECURING PIN O RING 6991 DIVERTER SWITCH DIVERTER...

Страница 37: ...ve multi pin connector Remove securing pins 4 5 and 6 see diagram 14 18 ELECTRICAL PLUG 7019a PRESSURE DIFFERENTIAL MICRO SWITCH Diagram 14 18 HYDRO BLOCK ASSEMBLY DIVERTER SWITCH 14 Replacement of Pa...

Страница 38: ...bracket Pull the boiler from the isolating valves Unhook the boiler at the top easing the boiler from the flue outlet and lift off Carefully lay the boiler down on its side for access to the expansio...

Страница 39: ...et pipes Remove the combustion chamber main panel securing screws Remove the heat exchanger combustion chamber assembly Remove heat exchanger front retaining clips Remove the heat exchanger from its r...

Страница 40: ...see diagram 14 25 Slide out both side insulation pieces Pull the lower rear insulation forwards then slide the upper rear insulation down from behind the heat exchanger 14 28 Viewing Window Before sta...

Страница 41: ...secured with two screws When replacing the tubes to the air pressure switch make sure that the red tube from the fan connects to the upper connection of the switch The polarity of the electrical conn...

Страница 42: ...HITE b BLUE bk BLACK br BROWN g y GREEN g GREY or ORANGE r RED y YELLOW p PURPLE YELLOW CHASSIS EARTH FUSED AT 2A PUMP E N L 230V 50Hz PERMANENT MAINS SUPPLY FUSED AT 3A KEY NOTE w w w bk bk b y g g b...

Страница 43: ...ated E27211 14 202226 Fuse not illustrated 278136 15 801182 Gas control valve E27124 16 227070 Air pressure switch assy 17 801186 Automatic air vent assembly E27166 18 801208 Safety valve assembly E27...

Страница 44: ...221895A Because of our constant endeavour for improvement details may vary slightly from those shown in these instructions Diagram 15 1 7007a 15 Spare Parts 9 5 11 12 8 1 16 3 4 17 18 6 9 2 7 20 10 19...

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