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Contents

2

Installation and maintenance instructions Energy 2 0020283671_03

Contents

1

Safety .................................................................... 4

1.1

Action-related warnings ......................................... 4

1.2

Risk caused by inadequate qualifications.............. 4

1.3

Intended use.......................................................... 4

1.4

General safety information .................................... 4

1.5

Regulations (directives, laws, standards) .............. 6

2

Notes on the documentation .............................. 7

2.1

Observing other applicable documents ................. 7

2.2

Storing documents................................................. 7

2.3

Validity of the instructions...................................... 7

2.4

Benchmark............................................................. 7

3

Product description............................................. 7

3.1

Compartment Ventilation ....................................... 7

3.2

Information on the data plate................................. 7

3.3

Functional elements: Combination unit ................. 8

3.4

CE marking............................................................ 8

4

Set-up.................................................................... 8

4.1

Transporting the unit.............................................. 8

4.2

Unpacking the product........................................... 8

4.3

Checking the scope of delivery.............................. 8

4.4

Dimensions............................................................ 9

4.5

Minimum clearances.............................................. 9

4.6

Using the mounting template................................. 9

4.7

Wall-mounting the product..................................... 9

4.8

Removing/installing the front casing.................... 10

4.9

Removing/installing the side section ................... 10

5

Installation.......................................................... 11

5.1

Checking the gas meter....................................... 11

5.2

Information on liquefied petroleum gas

operation.............................................................. 11

5.3

Purging the liquid gas tank .................................. 11

5.4

Gas and water connections ................................. 11

5.5

Connecting the drain pipework for the

expansion relief valve .......................................... 12

5.6

Connecting the condensate discharge pipe ........ 12

5.7

Electrical installation ............................................ 14

6

Operation............................................................ 15

6.1

Using diagnostics codes...................................... 15

6.2

Displaying the status codes................................. 16

6.3

Using check programmes.................................... 16

7

Start-up ............................................................... 16

7.1

Carrying out the initial start-up............................. 16

7.2

Checking the gas type ......................................... 16

7.3

Checking the factory setting ................................ 16

7.4

Checking and treating the heating water/filling

and supplementary water .................................... 17

7.5

Avoiding danger arising from insufficient water

pressure............................................................... 18

7.6

Switching on the product ..................................... 18

7.7

Filling and purging the heating installation .......... 18

7.8

Filling the condensate siphon .............................. 18

7.9

Filling the domestic hot water circuit.................... 18

7.10

Checking the gas setting ..................................... 19

7.11

Checking leak-tightness ...................................... 20

8

Adapting the unit to the installation ................ 21

8.1

Setting the burner anti-cycling time ..................... 21

8.2

Setting the pump output....................................... 21

8.3

Setting the bypass valve...................................... 21

8.4

Setting the domestic hot water temperature........ 22

9

Handing over to the end user ........................... 22

10

Inspection and maintenance ............................ 22

10.1

Using original seals.............................................. 22

10.2

Observing inspection and maintenance

intervals ............................................................... 22

10.3

Procuring spare parts .......................................... 22

10.4

Checking the CO

content ................................... 22

10.5

Setting the CO

content ....................................... 23

10.6

Removing the gas-air mixture unit....................... 23

10.7

Cleaning the heat exchanger............................... 24

10.8

Checking the burner ............................................ 24

10.9

Checking the ignition electrode ........................... 24

10.10 Cleaning the condensate siphon ......................... 24
10.11 Cleaning the strainer in the cold water inlet......... 25
10.12 Cleaning the heating filter.................................... 25
10.13 Installing the gas-air mixture unit......................... 25
10.14 Draining the product ............................................ 25
10.15 Checking the pre-charge pressure of the

expansion vessel ................................................. 25

10.16 Completing inspection and maintenance work .... 25

11

Troubleshooting ................................................ 25

11.1

Eliminating faults.................................................. 25

11.2

Calling up the fault memory................................. 26

11.3

Deleting the fault memory.................................... 26

11.4

Resetting parameters to factory settings ............. 26

11.5

Preparing the repair work .................................... 26

11.6

Replacing defective components......................... 26

11.7

Completing inspection and maintenance work .....  28

12

Decommissioning the product......................... 28

13

Customer service............................................... 28

Appendix ............................................................................ 29
A

Check programmes

Overview ....................... 29

B

Overview of diagnostics codes........................ 29

C

Status codes

Overview .................................. 33

D

Overview of fault codes .................................... 34

E

Wiring diagram: Combi boiler .......................... 36

F

Inspection and maintenance work

Overview............................................................. 37

G

Position of the opening in the air/flue pipe..... 38

G.1

Positioning of the opening of a fan-supported

flue gas pipe ........................................................ 38

G.2

Horizontal terminal positioning ............................ 39

H

Commissioning Checklist................................. 40

I

Pipe lengths for the air/flue pipe ...................... 44

I.1

Length of the C13 and C33 air/flue pipes ............ 44

Содержание 0010027591

Страница 1: ...Installation and main tenance instructions Energy 2 30c P GB IE...

Страница 2: ...siphon 18 7 9 Filling the domestic hot water circuit 18 7 10 Checking the gas setting 19 7 11 Checking leak tightness 20 8 Adapting the unit to the installation 21 8 1 Setting the burner anti cycling...

Страница 3: ...Contents 0020283671_03 Energy 2 Installation and maintenance instructions 3 J Technical data 44 Index 47...

Страница 4: ...able documents The use of the product in vehicles such as mobile homes and caravans is not classed as intended use Units that are not classed as vehicles are those that are installed in a fixed and pe...

Страница 5: ...paint 1 4 6 Risk of death from electric shock There is a risk of death from electric shock if you touch live components Before commencing work on the product Unplug the mains plug Or disconnect the pr...

Страница 6: ...ing salons painter s or joiner s workshops cleaning businesses or similar locations choose a separate installation room in which the room air is technically free of chemical substances 1 4 12 Risk of...

Страница 7: ...ralheating co uk 3 Product description 3 1 Compartment Ventilation The boilers are very high efficiency appliances As a consequence the heat loss from the appliance casing during operation is very low...

Страница 8: ...he weight that can be lifted by a single person 4 1 1 General Hold the load as close as possible to your body Avoid rotational movements Instead reposition your feet If the unit is being lifted by two...

Страница 9: ...n on the top of the air flue pipe 4 5 Minimum clearances C C A B D Minimum clearance A 150 mm top air flue gas connection 20 mm air flue gas connection on the rear B 150 mm C 5 mm 70 mm if the side se...

Страница 10: ...fore using the product it must be checked by a qual ified person in order to ensure that it is permanently se curely fastened and is safe to use 4 8 Removing installing the front casing 4 8 1 Removing...

Страница 11: ...ution Risk of damage caused by incorrect gas connection installation Excess test pressure or operating pres sure may cause damage to the gas valve assembly Check the leak tightness of the gas valve as...

Страница 12: ...the non neutralised condensate If you cannot guarantee that the materials from which the drain pipework is made are suitable install a system for neutralising the condensate Note The condensate drain...

Страница 13: ...min 5 6 1 2 External soil and vent pipe 19mm min 30mm 5 6 1 3 External termination into a gulley or hopper 19mm min 30mm 5 6 1 4 Internal termination into combined sink waste 30mm 19mm min 5 6 1 5 Int...

Страница 14: ...electronics box B B A Follow the instructions in the specified sequence 5 7 2 Closing the electronics box Follow the instructions in the reverse order 5 7 3 Cable route 1 2 1 24 V eBUS cable route 2...

Страница 15: ...tallation type Condition If installing a multi circuit control Change the pump mode d 18 from Eco intermittent pump operation to Comfort continuous pump opera tion Condition If you are connecting a co...

Страница 16: ...he display 8 Press and hold the button for 3 seconds to finish the check programmes End is shown in the display The display switches to the basic display Note If you do not press any button for 15 min...

Страница 17: ...water is less than 6 5 or more than 8 5 Total heating output Water hardness at specific system volume 1 20 l kW 20 l kW 50 l kW 50 l kW kW ppm CaCO mol m ppm CaCO mol m ppm CaCO mol m 50 300 3 200 2...

Страница 18: ...tomatic air vent and the hydraulic console 2 Fill with water until the required filling pressure is reached Recommended filling pressure 1 to 1 5 bar The heating and hot water functions cannot be acti...

Страница 19: ...to the test nipple 2 5 Open the gas stopcock 1 6 Start up the product with check programme P 01 in stallation with eBUS control 7 In addition ensure that maximum heat can be dissip ated by fully open...

Страница 20: ...on If the system is to be treated with an inhibitor it should be applied at this stage in accordance with the manufacturer s instructions Further information can be obtained from Sentinel Betz Dearbor...

Страница 21: ...installation If you have installed a low loss header in the heating install ation you should switch off the speed regulation and set the pump output to a fixed value If required change the setting of...

Страница 22: ...intenance in tervals The inspection may require maintenance to be carried out earlier depending on the results Inspection and maintenance work Overview Page 37 10 3 Procuring spare parts The original...

Страница 23: ...pane Propane CO at full load 10 3 1 10 1 1 Set for Wobbe index W 21 34 kW h m 21 34 kW h m O at full load 5 1 0 8 vol 5 1 0 8 vol CO at full load 250 ppm 250 ppm CO CO 0 0031 0 0031 If the setting is...

Страница 24: ...lace the burner 2 Install the two new burner seals 10 9 Checking the ignition electrode 1 2 3 4 5 1 Disconnect the connection 2 and the earth cable 1 2 Remove the fixing screws 3 3 Carefully remove th...

Страница 25: ...15 Checking the pre charge pressure of the expansion vessel 1 Measure the pre charge pressure of the expansion ves sel at the vessel valve Condition Pre charge pressure 0 075 MPa 0 75 bar Top up the e...

Страница 26: ...lose the service valves in the heating flow and in the heating return 6 Close the service valve in the cold water pipe 7 Drain the product if you want to replace water bearing components of the produc...

Страница 27: ...the pump cable to the electronics box 11 6 5 Replacing the expansion vessel B C 1 2 3 A D 1 Undo the nut 3 2 Remove both screws on the support plate 1 3 Remove the support plate 4 Pull out the expans...

Страница 28: ...stall the new volume flow sensor 4 Plug in the plug 11 6 10 Replace the pressure sensor 1 2 1 Pull out the plug 2 Remove the clip 1 3 Remove the pressure sensor 2 4 Install the new pressure sensor 5 R...

Страница 29: ...g function is activated The function is active for 15 minutes P 06 Purging the heating circuit The prioritising diverter valve is moved to the heating position The function is activated in the heating...

Страница 30: ...uit s shunt pump Current value off on Not adjustable d 13 Status of the hot water circuit s circulation pump Current value off on Not adjustable d 14 Operating mode of the modulating pump 0 5 0 variab...

Страница 31: ...omitted 8 eBUS remote control 9 Legionella protection pump 10 Solar valve 1 Adjustable d 28 Function of relay 2 multi functional module 1 10 1 Circulation pump 2 External pump 3 Cylinder charging pump...

Страница 32: ...Not adjustable d 69 Number of unsuccessful ignitions at 2nd attempt Current value Not adjustable d 70 Operation of the diverter valve 0 2 0 Normal operating mode DHW and heating mode 1 Mid position p...

Страница 33: ...ng mode No requirement S 01 Heating mode Fan prerun S 02 Heating mode Pump prerun S 03 Heating mode Burner ignition S 04 Heating mode Burner on S 05 Heating mode Pump fan overrun S 06 Heating mode Fan...

Страница 34: ...F 01 Fault Return temperature sensor NTC plug not plugged in or has come loose multiple plug on the PCB not plugged in correctly interruption in cable harness NTC sensor defective F 10 Short circuit...

Страница 35: ...splay and PCB replaced at same time and Device Specific Number not reset wrong or missing output coding resistor F 71 Fault Flow return temperature sensor Flow temperature sensor signalling constant v...

Страница 36: ...4 5 10 11 6 13 X51 X35 X20 X40 X51 X30 X2 X21 X41 X22 X14 L N 24V RT BUS Burner off RT 230Vac X1 FUS X106 X32 X90 X12 X35 X1 L N RT 230Vac X35 4 1 3 2 eBUS RT 24V Burner off X106 1 3 4 1 3 3 1 2 M 1...

Страница 37: ...ary approx 0 03 MPa 0 3 bar below the system filling pressure X 9 Remove the gas air mixture unit X 10 Check the seals in the combustion area If you see any damage replace the seals Replace both burne...

Страница 38: ...ater pipes 75 mm E Below eaves 200 mm F Below balconies or car port roofs 200 mm G From vertical wastewater pipes or down pipes 150 mm H From external or internal corners 200 mm I Above floors roofs o...

Страница 39: ...is manual 1 Dimensions D E F and G These clearances may be reduced to 25 mm without affecting the performance of the boiler In order to ensure that the con densate plume does not affect adjacent surfa...

Страница 40: ...Energy 2 0020283671_03 H Commissioning Checklist Heating and Hotwater Industry Council HHIC www centralheating co uk Benchmark Commissioning and Servicing Section It is a requirement that the boiler i...

Страница 41: ...the appropriate Building Regulations and then handed to the customer to keep for future reference GAS BOILER SYSTEM COMMISSIONING CHECKLIST CONTROLS Optimum start control Fitted Fitted Fitted Fitted...

Страница 42: ...system is serviced regularly and that the appropriate Service Interval Record is completed Service Provider SERVICE RECORD SERVICE 01 AND AND SERVICE 02 AND AND SERVICE 03 AND AND SERVICE 04 AND AND S...

Страница 43: ...to set boiler to minimum rate contact Technical Helpline for advice CHECK CO AND COMBUSTION RATIO AT MINIMUM RATE With boiler still set at minimum rate insert analyser probe into flue gas sampling po...

Страница 44: ...lume pH value between 3 5 and 4 0 at 50 30 C 2 55 l h P heating at nominal flow T 20 K 0 025 MPa 0 250 bar Technical data Power loading G31 Energy 2 30c A P GB Maximum heat output 25 kW Effective outp...

Страница 45: ...m h CE number PIN CE 0063CP3646 Flue gas mass flow rate in heating mode at P min 4 49 g s Flue gas mass flow rate in heating mode at P max 14 5 g s Flue gas mass flow rate in do mestic hot water mode...

Страница 46: ...tructions Energy 2 0020283671_03 Technical data Electrics Energy 2 30c A P GB Electrical connection 230 V 50 Hz Built in fuse slow blow T2 2A 250V Max electrical power consump tion 78 W Standby electr...

Страница 47: ...High efficiency pump output 21 I If you smell flue gas 5 If you smell gas 4 Inspection work 22 37 Installation site 5 Intended use 4 L Leak tightness 20 25 28 Liquid gas 5 11 M Maintenance work 22 37...

Страница 48: ...9 Technical helpline 0330 100 7679 After sales service 0330 100 3142 www glow worm co uk 0020283671_03 28 07 2019 These instructions or parts thereof are protected by copyright and may be reproduced o...

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