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G58

Engineers Hand

book

Version 1.2

07-12-2018

Содержание G58

Страница 1: ...G58 Engineers Handbook Version 1 2 07 12 2018...

Страница 2: ...edure 10 Rear Anti Roll Bar Adjustment 28 Engine Temps Pressures 11 Front Heave Element Adjustment 29 Steering Wheel Controls 12 Rear Heave Element Adjustment 30 Display Pages 13 Aerodynamics 31 Switc...

Страница 3: ...Change Log 3 Version No Release Date Changes 1 0 14 11 2018 Initial Release 1 2 07 12 2018 Page size changed to A4 from 16x9 Contents hyperlinks added Change log added...

Страница 4: ...ight 1116 mm Front overhang 998 mm Rear overhang 816 mm Wheelbase 2900 mm 4 Fuel Minimum 98 octane petroleum Engine Oil Motul 5W30 Fully synthetic Engine Coolant Clean water 5 Motul Mocool Additive Ge...

Страница 5: ...1 Save current dash configuration to disk 2 Calculate actual consumption fuel in fuel out 3 Calculate actual fuel usage actual consumption No laps 4 Calculate error factor dash consumption actual cons...

Страница 6: ...revs at 4000RPM for 10 seconds 3 Turn off the engine using the STOP button on the switch panel keypad 4 Measure the oil level as quickly as possible after turning off the engine 5 Adjust the oil level...

Страница 7: ...et With ignition off press Water on keypad to run water pumps and bleed system Squeeze silicone hose on pump outlets to feel for air pockets To further bleed the system from dry slacken non auto bleed...

Страница 8: ...r type M10 washer K nut Fastener torque 55Nm with Loctite 2400 12mm socket Max engine speed 6750 RPM Gear final drive Fraction Ratio 1st 13 37 2 846 2nd 13 29 2 308 3rd 14 25 1 786 4th 17 25 1 471 5th...

Страница 9: ...ts loosen to rear of car General Information Maintenance Wheel bearings visually inspected every 1200km recommended component life 3000km Upright assembly visually inspected every 1200km rebuilt every...

Страница 10: ...ms for leaks Fuel Engine oil Engine coolant Transmission oil Run engine until engine oil temp reaches 75 C 5 C Water radiator fans will turn on at 90 C coolant temp and turn off at 85 C Fans will not...

Страница 11: ...ure Sensor 2 60 108 C Engine Oil Temperature 60 140 C Airbox Temperature 0 50 C Transmission Temperature 0 155 C Engine Oil Pressure See Image Bar Fuel Pressure 3 45 5 6 Bar Battery Voltage 7 17 V Eng...

Страница 12: ...hift out of into neutral with paddles Resets fuel used value Activates pit lane speed limit Latching Cycle through display pages Engine map adjustment Currently Inactive Alarm cancel reset Traction co...

Страница 13: ...Display Pages 13 Warm Up Pages Practice Pages Race Pages Single press PAGE button to cycle through sub level pages Long press PAGE button to cycle through top level pages Warm Up Practice Race...

Страница 14: ...ull speed Y 9 Inter Activates wipers at intermittent speed Y 10 Water Activates water pumps when ignition is off to bleed the cooling system Y 11 AC Activates air conditioning Fan starts then temperat...

Страница 15: ...e of adjustment approx 90mm from max to min Steering Wheel Reach Slacken two grub screws Remove one at a time clean and apply Loctite 243 Hold Steering wheel at desired reach Minimum column depth 83mm...

Страница 16: ...4mm Rear Brakes 84mm Clutch 75mm Brake Bias Factory setting Front 56 Adjustment 1 turn clockwise 1 5 front bias To test bias Cycle to warm up dashboard page Hold brake pressure and check bias on scree...

Страница 17: ...r Mount Assembly 1 2 GIN LMP3 T0078 Set Up Nose Box Assembly 1 3 GIN LMP3 T0079 Rear Tracking Mount Assembly 1 4 GIN LMP3 T0098 Front RH Measure Tools Assembly 1 5 GIN LMP3 T0099 Rear RH Measure Tools...

Страница 18: ...kook Front Slick Ventus F200 300 660 R18 C7 656mm 2 061m Rear Slick Ventus F200 320 710 R18 C7 706mm 2 218m Front Wet Ventus Z207 300 660 R18 W5 674mm 2 117m Rear Wet Ventus Z207 320 710 R18 W5 706mm...

Страница 19: ...juster 0 5 mm 0 86 mm 1 40 mm Half turn on adjuster 1 5 mm 2 59 mm 4 20 mm Full turn on adjuster 3 mm 5 18 mm 8 40 mm Half turn on lower rod end 0 6 mm 1 09 mm 1 78 mm Full turn on lower rod end 1 3 m...

Страница 20: ...up make two smaller changes of half turn up on one side half turn down on other side Ensure left right ride heights difference is as small as possible Front ride height more critical than rear For sm...

Страница 21: ...1 85 Bar Bounce car to settle springs dampers Place straight edge up against wheel rim face Ensure straight edge doesn t sit on tyre Use digital angle measurement gauge Ensure gauge is zeroed calibra...

Страница 22: ...out 0 4mm shorter toe link Camber Adjustment Rear toe changes 1 2mm out when adding a 0 7mm shim Toe Adjustment Rear camber increases by 0 04 deg when adding 1 2mm toe out Front camber and toe are in...

Страница 23: ...uster on the toe link Ensure car is on air jacks Slacken pinch bolt in toe link Rotate Vernier adjuster until desired toe achieved 22mm spanner Torque pinch bolt to 16Nm 5mm hex key 7mm spanner Adjust...

Страница 24: ...eload is adjusted by rotating the spring platform Measure installed length of spring to calculate preload Ensure 2mm isolator is included in this measurement Packer gap is adjusted by using spacers an...

Страница 25: ...Bump Rubber Rates 25 Springs in parallel 1 2 Springs in series 1 1 1 1 2...

Страница 26: ...Clockwise The gold adjuster is high low speed bump Low speed is adjusted using a 3mm hex key High speed with a 12mm spanner Do not turn large outer hex Rebound is adjusted by turning the adjuster kno...

Страница 27: ...pring detent preventing unwanted blade rotation Disconnect 1 drop link during set up Reconnect when set up completed If required adjust drop link length to remove all preload Blade position combinatio...

Страница 28: ...p link to new position Replace bolt in new position Torque to 18Nm 5mm hex key 7mm spanner Disconnect 1 drop link during set up Reconnect when set up completed If required adjust drop link length to r...

Страница 29: ...f springing method can be employed if the following requirements are met Internal diameter 16 mm External diameter 42 mm Ensure closed packer always used either side of rubber spring Packer Options Pa...

Страница 30: ...re closed packer always used either side of rubber spring Rear Heave Element Adjustment 30 Packer Options Part Number Thickness Description GIN LMP3 C0100 A 2mm Open GIN LMP3 C0101 A 5mm GIN LMP3 C010...

Страница 31: ...7 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 Rear Ride Height mm Ride Height vs Car Cz 3 15 3 2 3 1 3 15 3 05 3 1 3 3 05 2 95 3 2 9 2 95 2 85 2 9 2 8 2 85 2 75 2 8 2 7 2 75 Front Ride...

Страница 32: ...ned with Ginetta supplied cap screws and plain washers Tightening torque 25 Nm 6mm hex socket Use tightening sequence shown 1 8 Maintenance Clutch is blead via bleed nipple on shearplate Every two eve...

Страница 33: ...res above 188 C indicated more cooling required Brake Disc Target temperature 350 450 C when measuring with temp gun in pits When measuring with temp paint green and orange sections should blow white...

Страница 34: ...s full dry conditions Recommended default Positions 10 and 11 are Ginetta configured maps If red alarm light is lit ABS is NON functional Bosch RaceABS Select ABS M4 upon start up Initial page shows A...

Страница 35: ...EPAS Map 5 Most assistance Maps are adjustable via KYB EPS Tuning Tool eTunes Ver 0 19 Communicate to the EPAS ECU via G110H 0063NP 00 connection cable For extreme climates we have developed an EPAS c...

Страница 36: ...of which are customer supplied installed and configured Refer to table on right for Pin outs General Layout Balloon Number Part Description 1 Alternator 2 Battery 3 Battery Isolator 4 Dashboard 5 ECU...

Страница 37: ...itioner Coolant Temperature will Re Enable when below 110 C Air Conditioner Cockpit Temperature will Disable when below 1 C Air Conditioner Cockpit Temperature will Re Enable when above 5 C The Air Co...

Страница 38: ...ware None 243 12 13 16 18 Wheel Drive Peg None 2700 40 54 Wheel Nut None Copper Slip 300 407 Clutch Bolts Schnorr None 25 34 Camber Shim Clevis Schnorr None 34 46 Toe Link Pinch Bolt None None 15 20 D...

Страница 39: ...ta Aftersales Telephone 44 113 385 4164 Email parts ginetta com Mike Simpson Ginetta Factory Driver Telephone 44 113 385 4171 Mobile 44 7966 843 787 Email mike simpson ginetta com 39 For more informat...

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