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NUMBER 

 

O01-1000 

REVISION 

 

D 

7-8-16 

Page 

5

 of 

10 

TITLE

 

TCT-1000 OPERATING INSTRUCTIONS 

 

 

Teledyne Battery Products  

4.  CALIBRATION 
 

4.1. 

TEST EQUIPMENT  

 

4.1.1.  TCT-1000 Battery Capacity Analyzer Test  
 

Fixture:  Kelly Aerospace P/N 20758 Test  

 

Fixture (Pictured at right) 

4.1.2   Battery:  24 Volt, fully charged per  

Manufacturer’s recommendation 

4.1.3  Battery:  12 Volt, fully charged per manufacturers recommendation 
4.1.4  DC Power Supply:  Capable of at lease 24 volts and 20 amps with course and 

fine voltage adjustments 

4.1.5  Battery Chargers:  4.1.5 (a) or 4.1.5 (b) 

a.  (1) 12 Volt Charger & (1) 24 Volt Charger 
b.  (1) At least one DC Power Supply capable of 28 volts or any other means for 

charging batteries to manufacturer’s recommendation. 

4.1.6  Calibrated FLUKE 87 or Equivalent Multi-meter with

 

DC volts & milli-volts 

ranges (DVM) 

4.1.7  Stop watch 
4.1.8  Small common screwdriver for adjusting P1 through P4 calibration pots 
4.1.9  Miscellaneous hand tools for connecting Test Fixture to batteries and power 

supply. 

4.1.10  Photocopy of Page 8 showing Records table with blank values in Measured 

Value, Pass & Fail columns 

 

5 

CALIBRATION PROCEDURE 

 

5.1  Connections 

 

a.  Connect 20758 test fixture to 24 volt 20 amp power supply by connecting the red 

lead to positive terminal of power supply and the black lead to the negative 
terminal of power supply. 

b.  Plug the connector for the 20758

 

test fixture into the TCT-1000 connector. 

c.  Connect the DVM leads to the power supply leads. 
d.  Record the DVM calibration expiration date in the blank below the Records table. 

 

5.2  20.0 Volt Cutoff 
 

a.  It may be necessary to repeat procedure 5.2. & 5.3 until all values fall within 

range.  When this is necessary there will be interim values that do no need to be 
recorded in the Records section.  The “final” readings to be recorded are the 
readings in which no adjustment is required to complete Procedure 5.3. 

b.  Set the DVM to DC-Volts and a range capable of measuring up to 22 volts. 
c.  Turn 

Power Switch

 off. 

d.  Adjust power supply until DVM reads 21.0 volts. 

Содержание TCT-1000

Страница 1: ...CT 1000 Battery Load Tester The calibration instruction has been broken down into the following categories Calibrate Cutoff at 20 0 Volts Calibrate Cutoff at 10 0 Volts Calibrate Frequency Calibrate 24 Volt 10 Amp Setting Calibrate 24 Volt 50 Amp Setting Calibrate 12 Volt 10 Amp Setting Calibrate 12 Volt 50 Amp Setting 3 OPERATION PROCEDURE 3 1 Set Up 3 1 1 Before starting the capacity test the ba...

Страница 2: ...above the GILL logo 3 2 5 After the battery has been discharged to the appropriate end voltage 10V for a 12V battery and 20V for a 24V battery the unit will terminate the testing and the CAPACITY window will display the actual capacity in percentage of the one hour rating of the battery 3 2 6 Turn the POWER switch OFF and disconnect the cables from the battery terminals 3 2 7 The battery must meet...

Страница 3: ...ery Type Battery Voltage V One Hour Rate A 30 Minute Rate A G 242S 24 10 17 7025 20 12 20 32 7035 28 12 28 45 7243 14 24 14 22 7243 16 24 16 25 7243 16T 24 14 22 7641 20 24 20 35 7639 25 24 25 40 7639 27 24 27 45 7639 30LT 24 30 50 7639 34 24 34 55 7638 36 24 36 63 7638 38HT 24 38 63 7638 44 T 24 44 70 7638 48P 24 48 75 7638 53 24 53 80 7407 28 24 28 45 ...

Страница 4: ...sed for these battery types Battery Type Battery Voltage V One Hour Rate A 30 Minute Rate A G 25 12 18 30 G 35 and 35M 12 23 40 G 240 24 8 13 G 241 24 8 13 G 242 24 10 17 G 243 24 10 17 G 244 24 18 30 G 245 24 18 30 G 246 24 19 32 G 247 24 19 32 G 639E C 24 24 40 G 641E 24 18 30 G 6381E C 24 43 70 G 640C 24 14 25 GE 50E C 24 31 55 GE 51E C 24 22 35 GE 54E C 24 10 16 G 88 12 65 108 ...

Страница 5: ...1 9 Miscellaneous hand tools for connecting Test Fixture to batteries and power supply 4 1 10 Photocopy of Page 8 showing Records table with blank values in Measured Value Pass Fail columns 5 CALIBRATION PROCEDURE 5 1 Connections a Connect 20758 test fixture to 24 volt 20 amp power supply by connecting the red lead to positive terminal of power supply and the black lead to the negative terminal of...

Страница 6: ... 2 until no adjustment is required o Enter the final voltage reading in the Measured Value column in the 20 0 Volt Cutoff row in the Records table 5 3 10 0 Volt Cutoff a Turn Power Switch off b Adjust power supply until DVM reads 11 0 volts c Turn Power Switch on d 12 VOLT LED illuminates e READY LED illuminates f RATING display should be flashing at 10 g Press START Button hold briefly for test t...

Страница 7: ...he instant it changes to 013 n The period of the interval should be 357 to 363 seconds o If that time falls below the 357 seconds turn P1 CCW if that time is above 363 seconds turn P1 CW p If P1 has been adjusted repeat procedure 5 4 until no adjustment is required q Enter the final time in the Measured Value column in the Frequency row in the Records table r Turn Power Switch off 5 5 Connections ...

Страница 8: ... at 10 f Using left to set 10 s digit set RATING display to 50 g Press START button hold briefly for test to start then release START button h READY LED extinguishes i TESTING LED illuminates j RATING LED should stop flashing and continue to read 50 k DVM should read 49 6 mV 50 4 mV l If it reads within range record final value read in the Measured Value column in the 24 Volt 150 Amp Setting row i...

Страница 9: ...RT button hold briefly for test to start then release START button h READY LED turns off i TESTING LED extinguishes j RATING display should stop flashing continue to read 50 k DVM should read 49 6 mV 50 4 mV l If it reads within range record final value read in the Measured Value column in the 12 Volt 50 Amp Setting row in the Records table m If the reading is below 49 6 mV turn P2 CW until it is ...

Страница 10: ... N _________________ TCT 1000 Battery Capacity Analyzer Record Name Measured Value Specification Pass Fail 20 0 Volt Cutoff 20 20 19 80 Volts 10 0 Volt Cutoff 10 10 9 90 Volts Frequency Period for 10 Unit Increase 357 sec 363 sec 24 Volt 10 Amp Setting 9 8 10 2 mV 24 Volt 50 Amp Setting 49 6 50 4 mV 12 Volt 10 Amp Setting 9 8 10 2 mV 12 Volt 50 Amp Setting 49 6 50 4 mV Multi meter Calibration Expi...

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